Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
2 TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - CUTTING can cause fire or explosion.
OM-237 974 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom_2010 − 03 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible haza...
Page 6 - FUMES AND GASES can be hazardous
OM-237 974 Page 2 SIGNIFICANT DC VOLTAGE exists in inverter power sources AFTER the re- moval of input power. D Turn Off unit, disconnect input power, check voltage on input ca- pacitors, and be sure it is near zero (0) volts before touching any parts. Check capacitors according to instructions in M...
Page 7 - MOVING PARTS can injure.; FLYING METAL or DIRT can injure eyes.; OVERUSE can cause OVERHEATING.; ARC CUTTING can cause interference.
OM-237 974 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT PARTS can burn. D Do not touch hot parts bare handed. D Allow cooling period before working on equipment. D To handle hot parts, use proper tools and/or wear heavy, insulated welding gloves and clothing to pre...
Page 9 - LE COUPAGE présente un risque de
OM-237 974 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION pom_2010 − 03fre Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donne...
Page 11 - et la maintenance
OM-237 974 Page 7 D Ne coupez pas dans un endroit près d’opérations de décapage, de nettoyage ou de vaporisation. La chaleur et les rayons d’arc peu- vent réagir avec les vapeurs et former des gaz hautement toxiques et irritants. D Ne coupez pas des métaux enrobés tels que des métaux galvani- sés, c...
Page 13 - -4. Proposition californienne 65 Avertissements
OM-237 974 Page 9 2-4. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des mal- formations congénitales et, dans certains cas, des cancer...
Page 14 - SECTION 3; IP; pf
. A complete Parts List is available at www.MillerWelds.com OM-237 974 Page 10 SECTION 3 − DEFINITIONS 3-1. Symbols And Definitions For Nameplate And Serial Number/Rating Label A Amperes Plasma Arc Cutting (PAC) Adjust Air/Gas Pressure Low Air Pressure Light V Volts Increase No − Do Not Do This Temp...
Page 15 - SECTION 4
. A complete Parts List is available at www.MillerWelds.com OM-237 974 Page 11 SECTION 4 − INSTALLATION 4-1. Specifications Power Supply Input Rated AC phase (PH) and line frequency (Hz) 1 PH 60 Hz — — Rated Input Voltage (U 1 ) and rated Input Current (I 1 ) and I 1 eff at rated output. I 1 eff use...
Page 19 - -9. Serial Number And Rating Label Location
. A complete Parts List is available at www.MillerWelds.com OM-237 974 Page 15 4-9. Serial Number And Rating Label Location The serial number and rating information for this product is located on the bottom. Use rating label to determine input power requirements and/or rated output. For future refer...
Page 22 - SECTION 5
. A complete Parts List is available at www.MillerWelds.com OM-237 974 Page 18 SECTION 5 − OPERATION 5-1. Controls 1 Output Control Use control to set cutting output. 2 Power Light 3 Trouble Lights (See Section 6-4) 237 552-A 3 1 2 V POWER PRESSURE CUP TEMP 20 25 35 40 30 A
Page 28 - SECTION 6
. A complete Parts List is available at www.MillerWelds.com OM-237 974 Page 24 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more oftenduring severe conditions. n = Check Z = Change ~ = Clean l = Replace * To be done by Facto...
Page 30 - -3. Checking Or Replacing Filter Element
. A complete Parts List is available at www.MillerWelds.com OM-237 974 Page 26 6-3. Checking Or Replacing Filter Element ! Turn power Off, and discon- nect input power plug from receptacle. Check to see that all diagnostic LEDs have stopped flashing before removing wrapper from unit. Remove wrapper ...
Page 35 - Notes
Page 38 - Recommended Spare Parts
OM-237 974 Page 34 SECTION 8 − PARTS LIST 8-1. Recommended Spare Parts Description Part No. Dia. Mkgs. Item No. Recommended Spare Parts Quantity 211120 LABEL, ICE 40T CONSUMABLES 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238486 FI...
Page 43 - (Equipment with a serial number preface of MA or newer)
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2010 − 01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding ...
Page 44 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 Internati...