Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING; Symbol Usage; Plasma Arc Cutting Hazards
OM-228 305 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom _2007−04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, ifnot avoided, will result in death or serious injury. Thepossible hazards...
Page 7 - Additional Symbols For Installation, Operation, And Maintenance
OM-228 305 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT PARTS can cause severe burns. D Do not touch hot parts bare handed. D Allow cooling period before working on torch. D To handle hot parts, use proper tools and/orwear heavy, insulated welding gloves andclothin...
Page 8 - California Proposition 65 Warnings; Principal Safety Standards
OM-228 305 Page 4 1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State of California tocause birth defects and, in some cases, cancer. (CaliforniaHealth & Safety Code Section 25249.5 et seq.) Battery posts, termina...
Page 9 - Signification des symboles; Dangers liés au coupage à l’arc au plasma
OM-228 305 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION pom2007−04fre Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si onl’évite pas peut donner la...
Page 12 - Proposition californienne 65 Avertissements
OM-228 305 Page 8 Danger D’EXPLOSIOND’HYDROGÈNE. D Lors du coupage d’aluminium partiellement outotalement immergé dans l’eau, de l’hydrogènelibre peut s’accumuler sous la pièce. D Consultez votre ingénieur de coupage et les instructions de latable de coupage. LA CHUTE DE L’APPAREIL peutblesser. D Ut...
Page 14 - SECTION 3 − DEFINITIONS; IP; pf
OM-228 305 Page 10 SECTION 3 − DEFINITIONS 3-1. Symbols And Definitions For Nameplate And Serial Number/Rating Label A Amperes Plasma Arc Cutting (PAC) Adjust Air/Gas Pressure Low Air Pressure Light V Volts Increase No − Do Not Do This Temperature Protective Earth (Ground) Single Phase Constant Curr...
Page 15 - SECTION 4 − INSTALLATION; Specifications
OM-228 305 Page 11 SECTION 4 − INSTALLATION 4-1. Specifications . If the unit is operated from a 30* ampere, 115 volt circuit or a 15** ampere, 230 volt circuit, a different input power plug must be installed on thepower cord. See Section 4-9 for instructions. *A 30 ampere branch circuit is recommen...
Page 16 - Selecting A Location
OM-228 305 Page 12 4-4. Torch Dimensions And Weight Ref. 802 877 3.0 lb (1.4 kg) 1 in (25 mm) 8-3/8 in (213 mm) 1-3/8 in (35 mm) 4-5. Selecting A Location loc_2 3/96 - Ref. 804 486-A / 804 487-A / 804 488-A 1 Lifting Handle Use handle to lift unit. 2 Hand Cart Use cart or similar device to moveunit....
Page 17 - Connecting Gas/Air Supply
OM-228 305 Page 13 4-6. Connecting Gas/Air Supply 802 787-A / Ref. 801 319-C / Ref. 804 486-A . Use only clean, dry air with 90to 120 psi (621 to 827 kPa)pressure. 1 Gas/Air Inlet Opening 2 Hose 3 Teflon Tape Obtain hose with 1/4 NPT right-hand thread fitting. Wrap threadswith teflon tape (optional)...
Page 19 - Installing Alternative Plug
OM-228 305 Page 15 4-9. Installing Alternative Plug 1 Supplied 115 VAC Plug Cut cord close to plug. 2 Alternative PLug (230 VACPlug Shown) 3 Load 1 (Brass) Terminal 4 Load 2 (Brass) Terminal 5 Ground (Green) Terminal 6 Outer Shell 7 Cord Grip Strip cord jacket back enough toseparate conductors. Stri...
Page 20 - SECTION 5 − OPERATION; Controls
OM-228 305 Page 16 SECTION 5 − OPERATION 5-1. Controls 1 4 2 3 ON OFF PRESSURE 60 PSI 5 6 24 27 20 16 24 27 20 16 1 24 27 20 16 Requires 90-120 PSI (621-827 kPa) Supply Setting Gas/Air Pressure 1 Output Control Use control to set cutting output. Place control in Gas/Air Set position to safelyadjust ...
Page 21 - Cutting Speed; Trigger Safety Lock
OM-228 305 Page 17 5-2. Cutting Speed Recommended Cut Speeds At 27 Amperes Output Thickness Recommended Cut Speeds* Inches mm ipm mm/min Mild Steel 16 ga 1.5 188 4,775 Mild Steel 3/16 4.8 40 1,016 1/4 6.4 24 610 3/8 9.5 14 256 1/2 12.7 6 152 *Recommended Cut Speed is approximately 80% of maximum. . ...
Page 23 - SECTION 6 − MAINTENANCE & TROUBLESHOOTING; Routine Maintenance
OM-228 305 Page 19 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance ! Disconnect power before maintaining. . Maintain more oftenduring severe conditions. n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent Reference EachUse Section 4-6,6-...
Page 25 - Torch And Work Cable Connections
OM-228 305 Page 21 6-3. Torch And Work Cable Connections If torch or work cable needs to beremoved or replaced, proceed asfollows: Turn power Off, and disconnectinput power plug from receptacle.Remove wrapper from unit. Torch Connections Remove existing torch cable fromunit. 1 Strain Relief 2 Torch ...
Page 27 - Troubleshooting Power Source
OM-228 305 Page 23 6-5. Troubleshooting Power Source Connect unit to proper inputvoltage (see Section 4-8). Yes No Is input powerconnected tocorrect linevoltage? Is Changeoverswitch S2 inthe 115V or230V position? Place Changeover switch inproper position for inputvoltage (see Section 4-8). No Yes Is...
Page 29 - SECTION 7 − ELECTRICAL DIAGRAM
OM-228 305 Page 25 SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram 227 893-A
Page 30 - SECTION 8 − PARTS LIST
OM-228 305 Page 26 SECTION 8 − PARTS LIST . Hardware is common andnot available unless listed. 804 490-B 13 18 16 4 5 1 2 26 6 25 24 22 20 19 21 7 8 9 10 11 12 15 23 3 17 14 Figure 8-1. Main Assembly
Page 33 - Notes
Page 35 - (Equipment with a serial number preface of “LH” or newer); Warranty
Effective January 1, 2007 (Equipment with a serial number preface of “LH” or newer) This limited warranty supersedes all previous manufacturerswarranties and is exclusive with no other guarantees orwarranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditionsbelow, warrants...
Page 36 - Please complete and retain with your personal records.; Resources Available
PRINTED IN USA 2007−01 Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Zip Please complete and retain with your personal records. Always provide Model Name and Serial/Style Number. Contact your Distributor for: We...