Page 2 - To locate your nearest; Thank you; From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - ELECTRIC SHOCK can kill.; SIGNIFICANT DC VOLTAGE exists in inverters after stop-; HOT PARTS can cause severe burns.
OM-492 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom_2007 − 04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible hazards ...
Page 7 - Using a generator indoors CAN KILL; ENGINE HEAT can cause fire.
OM-492 Page 3 1-3. Engine Hazards BATTERY EXPLOSION can BLIND. Always wear a face shield, rubber gloves, and protective clothing when working on a battery. Stop engine before disconnecting or connect- ing battery cables or servicing battery. Do not allow tools to cause sparks when working on a batte...
Page 9 - ARC WELDING can cause interference.
OM-492 Page 5 H.F. RADIATION can cause interference. High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment. Have only qualified persons familiar with electronic equipment perform this installation. The user is responsible for having a qua...
Page 10 - UN CHOC ÉLECTRIQUE peut tuer.
OM-492 Page 6 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION rom_2007 − 04fre Se protéger, ainsi que toute autre personne travaillant sur les lieux, contre les étincelles et le métal chaud. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si on l’évite pas p...
Page 12 - -3. Dangers existant en relation avec le moteur; LE CARBURANT MOTEUR peut provo
OM-492 Page 8 LES CHAMPS MAGNETIQUES peuv- ent affecter des implants médicaux. Porteur de simulateur cardiaque ou autre im- plants médicaux, rester à distance. Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de sou- dage par poin...
Page 13 - LA CHUTE DE L’APPAREIL peut blesser.
OM-492 Page 9 L’utilisation d’un groupe autonome à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. Les fumées d’un groupe autonome contient du monoxyde de carbone. C’est un poison invisi- ble et inodore. JAMAIS utiliser dans une maison ou garage, même avec les portes et fenêtres ouvertes. Uniquement...
Page 15 - -6. Proposition californienne 65 Avertissements
OM-492 Page 11 2-6. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des mal- formations congénitales et, dans certains cas, des cancers. ...
Page 17 - A or V
OM-492 Page 13 4-2. Dimensions, Weights, and Operating Angles Dimensions A Height 36 in (914 mm) B C Width 24 in (610 mm) C ! D t d tilt l i ld Depth 59 in (1499 mm) D ! Do not exceed tilt angles or engine could be damaged or unit could tip. A 23-5/8 in (600 mm) 4 Holes G g p ! Do not move or operat...
Page 19 - Notes; Pros weld and cut
OM-492 Page 15 193 458 4-5. Fuel Consumption 0 50 100 150 200 250 300 350 400 450 500 DC WELD AMPERES AT 100% DUTY CYCLE 3600 RPM 0 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 1.98 0.95 2.84 3.78 5.67 4.73 6.62 7.57 U.S. GAL./HR. LITERS/HR. IDLE Notes Work like a Pro! Pros weld and cut safely. Read the ...
Page 24 - -6. Connecting To Weld Output Terminals
OM-492 Page 20 5-6. Connecting To Weld Output Terminals 80801 941 / Ref. 213 263-B / 802 174-E / 803 778-A Tools Needed: 3/4 in MIG And FCAW Welding For MIG welding Direct Current Electrode Positive (DCEP), connect wire feeder cable to Positive (+) terminal on left and work cable to Negative ( − ) t...
Page 25 - -8. Remote 14 Receptacle RC14 Information
OM-492 Page 21 5-7. Selecting Weld Cable Sizes* Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding*** 100 ft (30 m) or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m) 350 ft (105 m) 400 ft (120 m) Weld Output Welding Amperes 10 − 60% Duty Cycle 60 − 100% Dut...
Page 27 - Start Your Professional
OM-492 Page 23 5-10. Operating Engine Block Heater ! Do not touch hot engine block. Engine block gets hot near heater. NOTICE − Do not run engine while coolant heater is on. 1 Coolant Heater 2 Heater Plug Use heater to maintain a constant engine coolant temperature. See table for heater specificatio...
Page 31 - -6. Recommendations For Extreme Cold Weather Operation
OM-492 Page 27 6-5. Lift-Arc TIG Procedure With Mode Switch in the Lift-Arc TIG position, start an arc as follows:1 TIG Electrode 2 Workpiece Touch tungsten electrode to work- piece at weld start point, hold electrode to workpiece for 1-2 seconds , and slowly lift electrode. An arc will form when el...
Page 32 - -1. Generator Power Receptacles And Circuit Breakers
OM-492 Page 28 SECTION 7 − OPERATING AUXILIARY EQUIPMENT 7-1. Generator Power Receptacles And Circuit Breakers ! If unit does not have GFCI recep- tacles, use GFCI-protected exten- sion cord. Generator power decreases as weldcurrent increases. 1 240 V 50 A AC Receptacle RC1 RC1 supplies 60 Hz single...
Page 33 - -2. Optional GFCI Receptacles And Circuit Breakers
OM-492 Page 29 7-2. Optional GFCI Receptacles And Circuit Breakers Ref. ST-207 554-A ! If unit does not have GFCI receptacles, use GFCI-pro- tected extension cord. Generator power decreases asweld current increases. 1 120 V 20 A AC GFCI Duplex Receptacle GFCI-2 2 120 V 20 A AC GFCI Duplex Receptacle...
Page 34 - Receptacle
OM-492 Page 30 7-4. Wiring Instructions For Optional 240 Volt, Single-Phase Plug (NEMA 14-50P) plug1 11/03 − 120 813-D The plug can be wired for a 240 V, 2-wire load or a 120/240V, 3-wire load. See circuit diagram.1 Plug Wired for 120/240 V, 3-Wire Load When wired for 120 V loads, each duplex recept...
Page 50 - Figure 9-1. Circuit Diagram For Welding Generator
OM-492 Page 46 SECTION 9 − ELECTRICAL DIAGRAMS Figure 9-1. Circuit Diagram For Welding Generator
Page 55 - GENERATOR POWER GUIDELINES; 1-2. Grounding Generator To Truck Or Trailer Frame
OM-492 Page 51 SECTION 11 − GENERATOR POWER GUIDELINES The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown. 11-1. Selecting Equipment gen_pwr 2007 − 04 − Ref. ST-159 730 / ST-800 577 1 Generator Power Receptacles ...
Page 56 - 1-3. Grounding When Supplying Building Systems
OM-492 Page 52 11-3. Grounding When Supplying Building Systems ST-800 576-B 1 Equipment Grounding Terminal 2 Grounding Cable Use #10 AWG or larger insulated copper wire.3 Ground Device Use ground device as stated inelectrical codes. ! Ground generator to system earth ground if supplying power to a p...
Page 57 - 1-5. Approximate Power Requirements For Industrial Motors
OM-492 Page 53 11-5. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starting Watts Running Watts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 1400 1 ...
Page 58 - 1-7. Approximate Power Requirements For Contractor Equipment
OM-492 Page 54 11-7. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 Table Saw 9 in 4500 1500 10 in 6300 1800 Band Saw 14 i...
Page 60 - 1-10. Typical Connections To Supply Standby Power
OM-492 Page 56 11-10. Typical Connections To Supply Standby Power Transfer Switch Essential Loads Fused Disconnect Switch (If Required) Utility Electrical Service 1 2 3 4 5 Welding Generator Output ! Have only qualified persons perform these connections according to all applicable codes and safety p...
Page 62 - PARTS LIST
OM-492 Page 58 SECTION 12 − PARTS LIST Hardware is common andnot available unless listed. 2 3 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 104 93 Fig. 12-2 102 101 1000 94 94 99 98 97 96 92 91 90 103 Fig. 12-3 95 105 Figure 12-1. Main Assembly
Page 75 - (Equipment with a serial number preface of “LH” or newer)
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding ...
Page 76 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 E...