Miller Non-CE- Manuals

Miller Non-CE– User Manual in PDF format online.

Manuals:

User Manual

User Manual Miller Non-CE

Summary

Page 2 - To locate your nearest; Thank you; From Miller to You

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...

Page 3 - TABLE OF CONTENTS

TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 4 - DECLARATION OF CONFORMITY; declares that the

DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions ofthe stated Council Directive(s) and Stand...

Page 5 - ELECTRIC SHOCK can kill.; FUMES AND GASES can be hazardous.

OM-1500-19 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2010 − 03 7 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible h...

Page 6 - ARC RAYS can burn eyes and skin.; WELDING can cause fire or explosion.; BUILDUP OF GAS can injure or kill.

OM-1500-19 Page 2 D Keep your head out of the fumes. Do not breathe the fumes. D If inside, ventilate the area and/or use local forced ventilation at the arc to remove welding fumes and gases. D If ventilation is poor, wear an approved air-supplied respirator. D Read and understand the Material Safe...

Page 9 - SECTION 2; CONSIGNES DE SÉCURITÉ; UNE DÉCHARGE ÉLECTRIQUE peut

OM-1500-19 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2010 − 03 7 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on l’évite pas peut donner la m...

Page 12 - -4. Proposition californienne 65 Avertissements

OM-1500-19 Page 8 Les PIÈCES MOBILES peuvent causer des blessures. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement tels que des rouleaux de commande. LES FILS DE SOUDAGE peuvent provoquer des blessures. D Ne pas appuyer sur la gâchette avant d’en avoir reçu l’...

Page 16 - -2. Serial Number And Rating Label Location; IP

OM-1500-19 Page 12 3-2. Serial Number And Rating Label Location The serial number and rating information for this product is located inside the case. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover ...

Page 18 - Notes

OM-1500-19 Page 14 4-4. Equipment Connection Diagram Ref. 804 000-C ! Turn Off wire feeder and welding power source. Stop engine on welding generator. ! Use only with CC/CV DC Power Sources. 1 Constant Current (CC) or Constant Voltage (CV) Welding Power Supply 2 Weld Cable To Feeder 3 Work Cable To ...

Page 19 - -5. Installing And Aligning Wire Guide And Drive Rolls; Aligning Wire Guide And Drive Rolls

OM-1500-19 Page 15 4-5. Installing And Aligning Wire Guide And Drive Rolls Ref. 804 001-B Installing Wire Guide And Drive Rolls: 1 Drive Securing Roll Nut 2 Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier.3 Drive Roll Slide drive roll onto drive roll...

Page 20 - -6. Connecting Welding Gun And Voltage Sensing Clamp

OM-1500-19 Page 16 4-6. Connecting Welding Gun And Voltage Sensing Clamp 246 100 / Ref. 804 002-C ! Turn Off wire feeder and welding power source. Stop engine on welding generator. 1 Gun Securing Knob 2 Gun Block 3 Gun Power Pin 4 Power Pin Groove 5 Gun Locking Tab Loosen knob, insert gun end into b...

Page 23 - -10. Installing And Threading Welding Wire

OM-1500-19 Page 19 4-10. Installing And Threading Welding Wire Ref. 804 005-B Installing Wire And Adjusting Hub Tension: 1 Retaining Nut 2 Hub Tension Adjustment Knob Remove retaining ring, and install spool so hub pin fits spool hole. Re- install retaining nut.Adjust tension knob so only a slight f...

Page 29 - Months

OM-1500-19 Page 25 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance . Maintain more oftenduring severe conditions. ! Disconnect power before maintaining. 3 Months Replace Damaged Or Unreadable Labels Replace Damaged Gas Hose Repair Or Replace Cracked Cables And Cords 6 Months C...

Page 31 - Error Indications; tion does not exist on the motor board, the Red LED is on steady.; Communication Error; ing a minimum of two seconds, and turning power On.; Trigger Error; error may be cleared by releasing the trigger.; Motor Overload Error; power Off, waiting a minimum of two seconds, and turning power On.; Bus Bar Overheat Error; duce the weld amperage or duty cycle.

OM-1500-19 Page 27 Trouble Remedy Gun trigger is pressed, gas does notflow, wire is not energized, wire feeds. If a welding arc is not established in 3 seconds, after the gun trigger is activated, the unit will feed wirewithout energizing the contactor or gas valve. If the gun trigger is still activ...

Page 33 - Figure 7-1. Circuit Diagram For Wire Feeder

OM-1500-19 Page 29 SECTION 7 − ELECTRICAL DIAGRAM 218 763-F Figure 7-1. Circuit Diagram For Wire Feeder

Page 37 - Figure 8-2. Front Panel Assembly without Meters

OM-1500-19 Page 33 Ref. 804 007-K . Hardware is common andnot available unless listed. 1 2 3 4 5 6 7 Figure 8-2. Front Panel Assembly without Meters Item No. Part No. Quantity Description Figure 8-2. Front Panel Assembly without Meters (Figure 8-1 Item 1) Dia. Mkgs . 1 171 007 Knob, Pointer 1.670 Di...

Page 38 - Figure 8-3. Front Panel Assembly with Meters

OM-1500-19 Page 34 Ref. 804 007-K . Hardware is common andnot available unless listed. 1 2 3 4 5 7 6 Figure 8-3. Front Panel Assembly with Meters Item No. Part No. Quantity Description Figure 8-3. Front Panel Assembly with Meters (Figure 8-1 Item 2) Dia. Mkgs . 1 179 851 Knob, Pointer 1.670 Dia X .2...

Page 40 - Start Your Professional

Notes Over 80,000 trained since 1930! 400 Trade Square East, Troy, Ohio 45373 1-800-332-9448 www.welding.org Start Your Professional Welding Career Now!

Page 42 - SOCKET/WRENCH SELECTION TABLE

Notes SOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) SOCKET/WRENCH SELECTION TABLE (METRIC) Specifications Socket or Wrench Size Specifications Socket or Wrench Size Bolt Diameter Decimal Equivalent Bolt Nut Bolt Diameter U.S. Decimal Equivalent Bolt Nut 1/4 in. .250 in. 3/8 in. 7/16 in. 6 mm .2362 i...

Page 43 - (Equipment with a serial number preface of MB or newer)

Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2011 − 01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding ...

Page 44 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2011 Miller Electric Mfg. Co. 2011 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 Internati...