Miller MC-80 - Manuals

Miller MC-80 – Manual in PDF format online.

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Manual

Manual Miller MC-80

Summary

Page 2 - From Miller to You

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributorto receive the latest full line catalog orindividual catalog sheets. To locate your nearestdistributor or service agency call 1-800-4...

Page 3 - PLASMA ARC CUTTING can be hazardous.

sr2 11/92 PLASMA ARC CUTTING SAFETY PRECAUTIONS WARNING PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.In cutting, as in most jobs, exposure to certain hazards occurs. Cutting is safe when precautions are...

Page 4 - PRINCIPAL SAFETY STANDARDS

sr2 11/92 FUMES AND GASES can be hazardousto your health. Cutting produces fumes and gases. Breathing thesefumes and gases can be hazardous to your health. 1. Keep your head out of the fumes. Do not breathe the fumes.2. If inside, ventilate the area and/or use exhaust at the arc to remove cutting fu...

Page 5 - EMF INFORMATION; NOTE

OM-1592A – 5/95 EMF INFORMATION The following is a quotation from the General Conclusions Section ofthe U.S. Congress, Office of Technology Assessment, BiologicalEffects of Power Frequency Electric & Magnetic Fields –Background Paper, OTA-BP-E-53 (Washington, DC: U.S.Government Printing Office, ...

Page 7 - SECTION 1 – SAFETY INFORMATION; WARNING; CAUTION; SECTION 2 – SPECIFICATIONS

OM-1592 Page 1 SECTION 1 – SAFETY INFORMATION mod1.1 2/93 Read all safety messages throughout this manual. Obey all safety messages to avoid injury. Learn the meaning of WARNING and CAUTION. 1 Safety Alert Symbol 2 Signal Word WARNING means possible deathor serious injury can happen. CAUTION means p...

Page 8 - Duty Cycle

OM-1592 Page 2 Ref. ST-800 895 / Ref. ST-801 208 A B Inches Millimeters A 10-1/2 267 B 1-3/8 35 C 1-1/4 32 D 1-5/16 33 E 13-11/16 348 D Hand-Held Torch Machine-Held Torch C E Figure 2-1. Overall Dimensions 2-1. Duty Cycle CAUTION CUTTING LONGER THAN RATED DUTY CYCLE can damage cutter and torch and v...

Page 9 - SECTION 3 – INSTALLATION; Installing Hand-Held Torch

OM-1592 Page 3 SECTION 3 – INSTALLATION 3-1. Installing Hand-Held Torch ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • Turn Off cutter, and disconnect input power beforeinstalling torch. MOVING PARTS can cause injury. • Keep away from moving parts. HOT PARTS can cause severe burns....

Page 10 - Installing Machine-Held Torch And Remote Trigger Pendant

OM-1592 Page 4 3-2. Installing Machine-Held Torch And Remote Trigger Pendant ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • Turn Off cutter, and disconnect input power beforeinstalling torch. MOVING PARTS can cause injury. • Keep away from moving parts. HOT PARTS can cause severe b...

Page 12 - INCORRECT PIERCING can damage torch.

OM-1592 Page 6 CAUTION T I P A N D E L E C T R O D E W E A R B E Y O N DR E C O M M E N D E D VA L U E S o r O P E R AT I O NW I T HO UT T I P O R E L E C T RO DE c a n d a m a g etorch. • Inspect cup, tip, and electrode before cutting or whenever cuttingspeed has been significantly reduced (see Sec...

Page 14 - SECTION 5 – MAINTENANCE & TROUBLESHOOTING; Routine Maintenance; Each Use

OM-1592 Page 8 SECTION 5 – MAINTENANCE & TROUBLESHOOTING ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • Turn Off cutter, and disconnect input power beforeinspecting, maintaining, or servicing. HOT PARTS can cause severe burns. • Allow cooling period before maintaining or servic...

Page 15 - OVERTIGHTENING will strip threads.

OM-1592 Page 9 5-2. Checking/Replacing Cup, Tip, And Electrode CAUTION OVERTIGHTENING will strip threads. • Do not overtighten electrode, tip, and cup during assembly. • Do not cross-thread parts causing stripping. • Use care during torch assembly and parts replacement. T I P A N D E L E C T R O D E...

Page 16 - Troubleshooting

OM-1592 Page 10 5-3. Troubleshooting ELECTRIC SHOCK can kill. • Do not touch live electrical parts. • Turn Off cutter, and disconnect input power beforeinspecting, maintaining, or servicing. HOT PARTS can cause severe burns. • Allow cooling period before maintaining or servicing. Troubleshooting to ...

Page 17 - SECTION 6 – PARTS LIST; Figure 6-2. Consumables And Parts Supplied With Torch

OM-1592 Page 11 SECTION 6 – PARTS LIST Description Part No. Item No. Figure 6-1. Torch, MC-80 (Hand-Held) Quantity 1 172 385 TORCH, body assembly (consisting of) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 172 384 TORCH, head 1 . . . . . . . . . ...

Page 19 - (Equipment with a serial number preface of “LA” or newer)

Warranty Questions? Call1-800-4-A-MILLERfor your localMiller distributor. miller_warr 7/00 Your distributor also givesyou ... ServiceYou always get the fast,reliable response youneed. Most replacementparts can be in yourhands in 24 hours. SupportNeed fast answers to thetough welding questions?Contac...

Page 20 - Please complete and retain with your personal records.; For Service

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00 Miller Electric Mfg. Co. An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA International Headquarters–USAUSA Phone: 920-735-4505 Auto-AttendedUSA & Canada FAX: 920-735-4134International FAX: 920-735-4125 European Head...