Page 2 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - ENGLISH; Declaration of Conformity For; NOTE; Maxstar
ENGLISH dec_stat_2/04 Declaration of Conformity For European Community (CE) Products This information is provided for units with CE certification (see rating label on unit.) NOTE Manufacturer ’s Name: Miller Electric Mfg. Co. Manufacturer ’s Address: 1635 W. Spencer StreetAppleton, WI 54914 USA Decl...
Page 5 - SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING; Symbol Usage; Arc Welding Hazards
ENGLISH OM-2242 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _8/03 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazardswith this procedure! The possible hazards are shown inthe adjoining symbols. Marks a special safety message. Means “Note”; not safety related. Thi...
Page 7 - Additional Symbols For Installation, Operation, And Maintenance; California Proposition 65 Warnings
ENGLISH OM-2242 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. Do not install or place unit on, over, or nearcombustible surfaces. Do not install unit near flammables. Do not overload building wiring − be sure power supply system isproperly size...
Page 9 - Warning Label Definitions
ENGLISH OM-2242 Page 5 SECTION 2 − DEFINITIONS 2-1. Warning Label Definitions A. Warning! Watch Out! There are possiblehazards as shown by the symbols. 1 Electric shock from welding electrode orwiring can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wetor ...
Page 10 - Symbols And Definitions; Hz
OM-2242 Page 6 2-2. Symbols And Definitions A Amperes Voltage Input S Suitable For Areas Of Increased Shock Hazard Shielded Metal Arc Welding (SMAW) V Volts Increase/Decrease Of Quantity Single Phase Static Frequency Converter-Transformer-Rectifier Output Negative Positive Hz Hertz Gas Input High Te...
Page 11 - Specifications
ENGLISH OM-2242 Page 7 SECTION 3 − SPECIFICATIONS AND INSTALLATION 3-1. Specifications Input Power Single-Phase AC Rated Welding Output Welding Amperage Range Max OCV DC Amperes In- put At Rated Load Output, 50/60Hz, Single-Phase KVA @ Duty Cycle KW Dimensions Weight 115 Volts Stick 70A @ 22.8 Volts...
Page 12 - Selecting Extension Cord (Use Shortest Cord Possible)
OM-2242 Page 8 1 Welding Power SourceShoulder Strap Install strap as shown. Use strap to lift unit. 2 Rating Label Label is located on bottom of unit.Use rating label to determineinput power needs. 3 Input Power Cord 4 115 or 230 VAC GroundedReceptacle The Auto-Line circuitry in thisunit automatical...
Page 13 - Remote 6 Receptacle Information; SECTION 4 − OPERATION; Front Panel Controls
ENGLISH OM-2242 Page 9 3-6. Remote 6 Receptacle Information 6 Socket Socket Information 15 VOLTS DC 1 Contactor control +13.8 volts DC. 15 VOLTS DC OUTPUTCONTACTOR 2 Contact closure to 1 completes contactor controlcircuit and enables output when Lift-Arc TIG re-mote is selected. REMOTE 3 Output to r...
Page 15 - Notes
Page 18 - SECTION 5 − MAINTENANCE AND TROUBLESHOOTING; Routine Maintenance; Troubleshooting
OM-2242 Page 14 SECTION 5 − MAINTENANCE AND TROUBLESHOOTING 5-1. Routine Maintenance Disconnect power before maintaining. Maintain more often during severe conditions. 3 Months Replaceunreadablelabels. Replace Damaged Gas Hoses Repair Or Replace Cracked Cables And Cords 6 Months Blow out inside. Dir...
Page 22 - SECTION 7 − PARTS LIST
OM-2242 Page 18 SECTION 7 − PARTS LIST Hardware is common andnot available unless listed. 803 447-F 22 23 20 24 27 28 29 30 31 32 25 26 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 34 24 35 10 33 36 8 24 2 37 38 9
Page 27 - (Equipment with a serial number preface of “LF” or newer)
Warranty Questions? Call1-800-4-A-MILLERfor your localMiller distributor. miller_warr 1/05 Your distributor also givesyou ... ServiceYou always get the fast,reliable response youneed. Most replacementparts can be in yourhands in 24 hours. SupportNeed fast answers to thetough welding questions?Contac...
Page 28 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service
PRINTED IN USA 2005 Miller Electric Mfg. Co. 1/05 Miller Electric Mfg. Co. An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA International Headquarters−USAUSA Phone: 920-735-4505 Auto-AttendedUSA & Canada FAX: 920-735-4134International FAX: 920-735-4125 European Head...