Miller Big Blue 400 PX - Manuals

Miller Big Blue 400 PX – Manual in PDF format online.

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Manual

Manual Miller Big Blue 400 PX

Summary

Page 2 - To locate your nearest; Thank you; From Miller to You

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...

Page 3 - TABLE OF CONTENTS

TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 5 - Declaration of Conformity for; Manufacturer; Managing Director; Directives; Arc Welding Equipment

dec_rot_1/07 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). Manufacturer : European Contact: Miller Electric Mg. Co. Mr. Danilo Fedolfi, 1635 W. Spencer St. Managing Director Appleton, WI 54914 U...

Page 6 - European Contact Signature:; Sound Level Information

dec_rotsound2007_10 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit). Manufacturer : European Contact: Notified Body: Miller Electric Mg. Co. Mr. Danilo Fedolfi, AV Technology Limited 1635 W. Spence...

Page 7 - ELECTRIC SHOCK can kill.; SIGNIFICANT DC VOLTAGE exists in inverters after stop-; HOT PARTS can cause severe burns.

OM-223 037 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom_2007 − 04 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The possible haza...

Page 9 - Using a generator indoors CAN KILL; ENGINE HEAT can cause fire.

OM-223 037 Page 3 1-3. Engine Hazards BATTERY EXPLOSION can BLIND. Always wear a face shield, rubber gloves, and protective clothing when working on a battery. Stop engine before disconnecting or connect- ing battery cables or servicing battery. Do not allow tools to cause sparks when working on a b...

Page 11 - ARC WELDING can cause interference.

OM-223 037 Page 5 H.F. RADIATION can cause interference. High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment. Have only qualified persons familiar with electronic equipment perform this installation. The user is responsible for having a...

Page 12 - UN CHOC ÉLECTRIQUE peut tuer.

OM-223 037 Page 6 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION rom_2007 − 04fre Se protéger, ainsi que toute autre personne travaillant sur les lieux, contre les étincelles et le métal chaud. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si on l’évite p...

Page 14 - -3. Dangers existant en relation avec le moteur; LE CARBURANT MOTEUR peut provo

OM-223 037 Page 8 LES CHAMPS MAGNETIQUES peuv- ent affecter des implants médicaux. Porteur de simulateur cardiaque ou autre im- plants médicaux, rester à distance. Les porteurs d’implants doivent d’abord consulter leur médecin avant de s’approcher des opérations de soudage à l’arc, de sou- dage par ...

Page 15 - LA CHUTE DE L’APPAREIL peut blesser.

OM-223 037 Page 9 L’utilisation d’un groupe autonome à l’intérieur PEUT VOUS TUER EN QUELQUES MINUTES. Les fumées d’un groupe autonome contient du monoxyde de carbone. C’est un poison invisi- ble et inodore. JAMAIS utiliser dans une maison ou garage, même avec les portes et fenêtres ouvertes. Unique...

Page 17 - -6. Proposition californienne 65 Avertissements

OM-223 037 Page 11 2-6. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des fumées et des gaz qui contiennent des produits chimiques dont l’État de Californie reconnaît qu’ils provoquent des mal- formations congénitales et, dans certains cas, des cance...

Page 18 - Notes; Pros weld and cut

OM-223 037 Page 12 SECTION 3 − DEFINITIONS 3-1. Warning Label Definitions 3/96 1 Remove unit from shipping crate. Remove Owner’s Manual from unit. Follow instructions to install muffler. 2 Read Owner’s Manual. Read labels on unit. 3 Use Diesel Fuel only, and fill fuel tank. Leave room for expansion....

Page 20 - Hz

OM-223 037 Page 14 3-3. Symbols And Definitions Some symbols are found only on CE products. Stop Engine Fast (Run, Weld/ Power) Slow (Idle) Start Engine Starting Aid (Preheat) Battery (Engine) Engine Oil Pressure Engine Oil Check Injectors/ Pump Check Valve Clearance Fuel Protective Earth (Ground) P...

Page 22 - 0 Hz Operation; DC

OM-223 037 Page 16 4-4. Volt-Ampere Curves − 50 Hz Operation 223 186-A / 223 187-A / 223 188-A The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown. A. Stick Mode B. MIG Mode ...

Page 23 - 0 Hz Operation; DC VOL

OM-223 037 Page 17 4-5. Volt-Ampere Curves − 60 Hz Operation 217 517 / 217 516 / 217 518 The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown. A. Stick Mode B. MIG Mode C. TIG...

Page 24 - IDLE

OM-223 037 Page 18 4-6. Fuel Consumption The curve shows typical fuel use under weld or power loads. 217 509 IDLE DC WELD AMPERES AT 100% DUTY CYCLE − 60 HZ U.S. GAL/HR. 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 0 50 100 150 200 250 300 350 400 4-7. Duty Cycle And Overheating − 50 Hz Operation 10...

Page 25 - CC; AC

OM-223 037 Page 19 4-8. Duty Cycle And Overheating − 60 Hz Operation 217 515 10 15 20 25 30 40 50 60 80 100 CC CV 1000 800600500400 300250200 150 100 WELD AMPERES % DUTY CYCLE 100% Duty Cycle At 250 Amperes Continuous Welding Duty Cycle is percentage of 10 min- utes that unit can weld at rated load ...

Page 32 - Start Your Professional

OM-223 037 Page 26 5-8. Selecting Weld Cable Sizes* Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding*** 100 ft (30 m) or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m) 350 ft (105 m) 400 ft (120 m) Weld Output Terminals ! Stop engine before connecting to ...

Page 33 - -9. Connecting To Remote 14 Receptacle RC14; REMOTE

OM-223 037 Page 27 5-9. Connecting To Remote 14 Receptacle RC14 Socket* Socket Information 24 VOLTS AC A 24 volts ac. Protected by sup- plementary protector CB8. 24 VOLTS AC B Contact closure to A completes 24 volt ac contactor control circuit. C Output to remote control:+10 volts dc in MIG mode; 0 ...

Page 36 - Process/Contactor Switch Settings

OM-223 037 Page 30 6-3. Process/Contactor Switch 1 Process/Contactor Switch ! Weld output terminals are ener- gized when Process/Contactor switch is in a Weld Terminals Al- ways On position and the engine is running. Use switch to select weld process and weld output on/off control (see table be- low...

Page 44 - -8. Servicing Fuel And Lubrication Systems

OM-223 037 Page 38 8-8. Servicing Fuel And Lubrication Systems Ref 222 875 / 804 009 − A ! Stop engine and let cool. ! After servicing, start engine and check for fuel leaks. Stop engine, tighten connec- tions as necessary, and wipe up spilled fuel. 1 Oil Filter 2 Oil Drain Valve And Hose 3 Oil Fill...

Page 47 - B. Standard Generator Power; Trouble

OM-223 037 Page 41 8-11. Troubleshooting Also see Voltmeter/Ammeter help displays to assist in troubleshooting weld problems (see Section 8-10).Engine speed is controlled by an electronic governor and throttle actuator. Governor adjustment should only be done by a Factory Authorized Service Agent. A...

Page 50 - Figure 9-1. Circuit Diagram For Welding Generator

OM-223 037 Page 44 SECTION 9 − ELECTRICAL DIAGRAMS Figure 9-1. Circuit Diagram For Welding Generator

Page 55 - GENERATOR POWER GUIDELINES; 1-2. Grounding Generator To Truck Or Trailer Frame

OM-223 037 Page 49 SECTION 11 − GENERATOR POWER GUIDELINES The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown. 11-1. Selecting Equipment gen_pwr 2007 − 04 − Ref. ST-159 730 / ST-800 577 1 Generator Power Receptac...

Page 56 - 1-3. Grounding When Supplying Building Systems

OM-223 037 Page 50 11-3. Grounding When Supplying Building Systems ST-800 576-B 1 Equipment Grounding Terminal 2 Grounding Cable Use #10 AWG or larger insulated copper wire.3 Ground Device Use ground device as stated inelectrical codes. ! Ground generator to system earth ground if supplying power to...

Page 57 - 1-5. Approximate Power Requirements For Industrial Motors

OM-223 037 Page 51 11-5. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starting Watts Running Watts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 140...

Page 58 - 1-7. Approximate Power Requirements For Contractor Equipment

OM-223 037 Page 52 11-7. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 Table Saw 9 in 4500 1500 10 in 6300 1800 Band Saw ...

Page 60 - 1-10. Typical Connections To Supply Standby Power

OM-223 037 Page 54 11-10. Typical Connections To Supply Standby Power Transfer Switch Essential Loads Fused Disconnect Switch (If Required) Utility Electrical Service 1 2 3 4 5 Welding Generator Output ! Have only qualified persons perform these connections according to all applicable codes and safe...

Page 62 - PARTS LIST

OM-223 037 Page 56 SECTION 12 − PARTS LIST Hardware is common and notavailable unless listed. Wiring harnesses are listed at the end of parts section. 109 − Fig.12 − 3 1 110 − Fig.12 − 5 106 6 7 4 8 9 10 12 13 11 14 15 105 103 102 17 18 19 20 21 92 93 85 84 83 82 81 86 87 91 90 89 88 96 97 99 100 − ...

Page 73 - MATERIAL THICKNESS GAUGE

OM-223 037 Page 67 Notes 229895 MATERIAL THICKNESS GAUGE

Page 75 - (Equipment with a serial number preface of “LH” or newer)

Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2007 − 01 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding ...

Page 76 - Please complete and retain with your personal records.; Contact a DISTRIBUTOR or SERVICE AGENCY near you.; For Service

PRINTED IN USA © 2007 Miller Electric Mfg. Co. 2007 − 01 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 E...