Miller Big 40 CX - Manuals
Miller Big 40 CX – Manual in PDF format online.
Manuals:
Manual Miller Big 40 CX
Summary
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributor to receive the latest fullline catalog or individual specification sheets. To locate your nearest distributor or service agency call...
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
OM-4427 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom _nd_3/05 Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoi...
OM-4427 Page 2 Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion...
OM-4427 Page 4 READ INSTRUCTIONS. Use only genuine MILLER/Hobart replacement parts. Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manu- als. H.F. RADIATION can cause interference. High-frequency (H.F.)...
OM-4427 Page 7 Si le moteur est chaud et que le liquide doit être vérifié, opérer comme suivant. Mettre des lunettes de sécurité et des gants, placer un torchon sur le bouchon du radiateur. Dévisser le bouchon légèrement et laisser la vapeur s’échapper avant d’enle- ver le bouchon. LES ACCUMULATIONS...
OM-4427 Page 8 LIRE LES INSTRUCTIONS. Utiliser seulement les pièces de rechange d’origine. Effectuer la maintenance du moteur et du compresseur (si applicable) suivant ce manuel et le manuel du moteur/ compresseur (si applicable). LE RAYONNEMENT HAUTE FRÉ- QUENCE (H.F.) risque de provoquer des inter...
OM-4427 Page 9 SECTION 3 − DEFINITIONS 3-1. Warning Label Definitions (For Wordless Labels) 3/96 1 Remove unit from shipping crate. Remove Owner’s Manual from unit. Follow instructions to install muffler. 2 Read Owner’s Manual. Read labels on unit. 3 Use Diesel Fuel only, and fill fuel tank. Leave r...
OM-4427 Page 11 3-3. Symbols And Definitions Some symbols are found only on export products. NOTE Stop Engine Fast (Run, Weld/ Power) Slow (Idle) Start Engine Starting Aid Battery (Engine) Engine Oil Pressure Engine Oil Check Injectors/ Pump Check Valve Clearance Fuel Protective Earth (Ground) Posit...
OM-4427 Page 13 4-3. Volt-Ampere Curves For CC Models 215 081-A The volt-ampere curve shows the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown. DC AMPERES DC VOL TS 100 80 60 40 20 0 0 100 200 300 400 ...
OM-4427 Page 14 4-4. Volt-Ampere Curves For CC/CV Models 215 080-A / 215 083-A / 215 079-A The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding generator. Curves of all other settings fall between the curves shown. A. Stick Mode B. MIG Mode C. T...
OM-4427 Page 15 4-5. Fuel Consumption The curve shows typical fuel use under weld or power loads. 199 032 − A DC WELD AMPERES AT 100% DUTY CYCLE US Gal./Hr . 0 50 100 150 200 250 300 350 400 450 500 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 IDLE Continuous Welding 4-6. Duty Cycle And Ov...
OM-4427 Page 16 4-7. AC Generator Power Curve 193 018 The ac power curve shows the gen- erator power in amperes available at the 120 and 240 volt receptacles. 0 50 100 150 200 250 300 0 5 10 15 20 25 30 AC AMPERES IN 240V MODE AC VOL TS 0 25 50 75 100 150 125 0 10 20 30 40 50 60 AC AMPERES IN 120V M...
OM-4427 Page 23 5-8. Connecting To Weld Output Terminals 803 602 / 803 778-A Tools Needed: 2 3/4 in 1 MIG and FCAW Welding For MIG and FCAW welding Direct Current Electrode Positive (DCEP) on CC/CV models, connect wire feeder cable to Positive (+) termi- nal on left and work cable to Negative ( − ) ...
OM-4427 Page 25 5-11. Connecting To Remote 14 Receptacle RC14 On CC/CV Models Socket* Socket Information 24 VOLTS AC A 24 volts ac. Protected by circuit breaker CB5. 24 VOLTS AC B Contact closure to A completes 24 volt ac contactor control circuit. C Output to remote control:+10 volts dc in MIG or S...
OM-4427 Page 32 7-3. Process/Contactor Switch On CC/CV Models 1 Process/Contactor Switch Weld output terminals are ener- gized when Process/Contactor switch is in an Weld Terminals Always On position and the en- gine is running. DC voltage is still present at the weld terminals when Process/ Contact...
OM-4427 Page 41 9-5. Inspecting And Cleaning Optional Spark Arrestor Muffler 803 656 / Ref. 215 158 Stop engine and let cool. 1 Spark Arrestor Muffler 2 Cleanout Plug Remove plug and remove any dirt covering cleanout hole.Start engine and run at idle speed to blow out cleanout hole. If nothing blows...
OM-4427 Page 43 9-7. Servicing Fuel And Lubrication Systems 802 490 / Ref. 801 434 Stop engine and let cool. After servicing, start engine and check for fuel leaks. Stop engine, tighten connec- tions as necessary, and wipe up spilled fuel. 1 Oil Filter 2 Oil Drain Valve And Hose 3 Oil Fill Cap 4 Fue...
OM-4427 Page 45 9-9. Troubleshooting A. Welding − CC Models Trouble Remedy No weld output; generator power output okay at ac receptacles. Check position of Ampere Range switch. Check position of optional Polarity switch. Place Amperage Adjust switch in Panel position, or place switch in Remote posit...
OM-4427 Page 47 Trouble Remedy Low CV weld output. Set Ampere Range switch to highest range. Increase Voltage/Amperage Adjust Control setting. Min or max CV weld output only. Check position of Voltage/Amperage Adjust control and Voltage/Amperage Adjust switch. Repair or replace remote control device...
OM-4427 Page 50 SECTION 10 − ELECTRICAL DIAGRAMS Figure 10-1. Circuit Diagram For CC Welding Generator
OM-4427 Page 57 SECTION 12 − GENERATOR POWER GUIDELINES The views in this section are intended to be representative of all engine-driven welding generators. Your unit may differ from those shown. NOTE 12-1. Selecting Equipment gen_pwr 11/02 − Ref. ST-159 730 / ST-800 577 1 Generator Power Receptacle...
OM-4427 Page 58 12-3. Grounding When Supplying Building Systems ST-800 576-B 1 Equipment Grounding Terminal 2 Grounding Cable Use #10 AWG or larger insulated copper wire.3 Ground Device Ground generator to system earth ground if supplying power to a premises (home, shop, farm) wiring system. GND/PE ...
OM-4427 Page 59 12-5. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starting Watts Running Watts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 1400 1...
OM-4427 Page 60 12-7. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 Table Saw 9 in 4500 1500 10 in 6300 1800 Band Saw 14 ...
OM-4427 Page 62 12-10. Typical Connections To Supply Standby Power Have only qualified persons perform these connections according to all applicable codes and safety practic- es. Properly install and ground this equipment according to its Owner’s Manual and national, state, and local codes. Customer...
OM-4427 Page 64 SECTION 13 − PARTS LIST Hardware is common andnot available unless listed. 40C Models Only 1 2 3 4 5 6 7 8 9 10 11 13 14 15 12 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 106 107 108 109 110 111 112 113 114 (Fig. 13-2 OR 13-3 115 116 (CC ONLY) 117 118 (CV) 119 (CV) 120 121 122...
OM-4427 Page 71 Description Part No. Dia. Mkgs. Item No. Figure 13-2. Control Box Assembly − CC Models Continued Quantity 20 201 079 COVER, control box 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 C9 087 110 CAPACI...
OM-4427 Page 82 Some wiring harness components (switches, relays, circuit breakers) are also referenced elsewhere in this parts list. Purchase components separately or as part of the associated wiring harness. Note Description Part No. Dia. Mkgs. Item No. Wiring Harnesses Quantity 215054 Harness, co...
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 1/05 Your distributor also gives you ... Service You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding quest...
PRINTED IN USA © 2005 Miller Electric Mfg. Co. 10/05 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 Europ...
Miller Manuals
-
Miller MigMatic 220
User Manual
-
Miller Classic Series
User Manual
-
Miller Arrow 25
User Manual
-
Miller Millermatic 212 Auto-Set
User Manual
-
Miller MTT-2512WV
User Manual
-
Miller MILLERMATIC 80A
User Manual
-
Miller 1025
User Manual
-
Miller MU-1512HF
User Manual
-
Miller Spectrum Lynx
User Manual
-
Miller PRO 300 CAT
User Manual
-
Miller Skyline 70
User Manual
-
Miller MILLERMATIC 70A
User Manual
-
Miller Maxstar 175
User Manual
-
Miller Compass 15
User Manual
-
Miller Summit Arc 1000
User Manual
-
Miller XPS 350
User Manual
-
Miller Syncrowave 250 DX
User Manual
-
Miller Econotig
User Manual
-
Miller Gold Seal 160 i
User Manual
-
Miller Millermatic 350P
User Manual