Miller Belt/Hydraulic-Driven Generator - Manuals

Page 2 - TABLE OF CONTENTS

TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 3 - ELECTRIC SHOCK can kill.; SIGNIFICANT DC VOLTAGE exists in inverters after stop-; FUMES AND GASES can be hazardous.

OM-4414 Page 1 SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING rom _nd_8/03 Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoi...

Page 4 - MAGNETIC FIELDS can affect pacemakers.

OM-4414 Page 2 Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion...

Page 6 - ARC WELDING can cause interference.

OM-4414 Page 4 READ INSTRUCTIONS. Use only genuine MILLER/Hobart replacement parts. Perform engine and air compressor (if applicable) maintenance and service according to this manual and the engine/air compressor (if applicable) manu- als. H.F. RADIATION can cause interference. High-frequency (H.F.)...

Page 9 - AC AMPERES

OM-4414 Page 7 3-5. AC Power Curve 209 397 / 209 398 The ac power curve shows the power in amperes available from the generator. A. 6 kVA/Kw Single-Phase Output B. 7.5 kVA/kW Three-Phase Output 0 50 100 150 200 250 300 0 5 10 15 20 25 30 35 40 45 50 AC AMPERES AC VOL TS 0 50 100 150 200 250 300 0 5 ...

Page 11 - Notes; Pros weld and cut

OM-4414 Page 9 4-3. Troubleshooting Trouble Remedy No generator output at platform receptacles. Be sure generator control switch is turned on at platform. Check and secure electrical connections at platform, generator, and control box. Be sure all equipment is turned off when starting unit. Reset ci...

Page 12 - Figure 5-1. Circuit Diagram For Generator And Controller

OM-4414 Page 10 SECTION 5 − ELECTRICAL DIAGRAM 210 193-C Figure 5-1. Circuit Diagram For Generator And Controller

Page 14 - -3. Approximate Power Requirements For Industrial Motors

OM-4414 Page 12 6-3. Approximate Power Requirements For Industrial Motors Industrial Motors Rating Starting Watts Running Watts Split Phase 1/8 HP 800 300 1/6 HP 1225 500 1/4 HP 1600 600 1/3 HP 2100 700 1/2 HP 3175 875 Capacitor Start-Induction Run 1/3 HP 2020 720 1/2 HP 3075 975 3/4 HP 4500 1400 1 ...

Page 15 - -5. Approximate Power Requirements For Contractor Equipment

OM-4414 Page 13 6-5. Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Hand Drill 1/4 in 350 350 3/8 in 400 400 1/2 in 600 600 Circular Saw 6-1/2 in 500 500 7-1/4 in 900 900 8-1/4 in 1400 1400 Table Saw 9 in 4500 1500 10 in 6300 1800 Band Saw 14 i...

Page 17 - Selecting Extension Cord (Use Shortest Cord Possible)

OM-4414 Page 15 6-8. Selecting Extension Cord (Use Shortest Cord Possible) Cord Lengths for 120 Volt Loads If unit does not have GFCI receptacles, use GFCI-protected extension cord. Maximum Allowable Cord Length in ft (m) for Conductor Size (AWG)* Current (Amperes) Load (Watts) 4 6 8 10 12 14 5 600 ...

Page 18 - Description

OM-4414 Page 16 SECTION 7 − PARTS LIST 803 235 − C Hardware is common andnot available unless listed. Actual parts may vary from illustration. 1 25 26 2 4 3 27 5 7 8 6 23 9 22 21 20 10 11 12 14 15 17 18 24 19 13 28 16 Figure 7-1. Generator Assembly Description Part No. Dia. Mkgs. Item No. Figure 7-1...

Page 22 - MATERIAL THICKNESS REFERENCE CHART

OM-4414 Page 20 Notes 16 Gauge (.063 in) 22 Gauge (.031 in) 24 Gauge (.025 in) 20 Gauge (.037 in)18 Gauge (.050 in) 14 Gauge (.078 in) 1/8 in (.125 in) 3/16 in (.188 in) 1/4 in (.25 in) 5/16 in (.313 in) 3/8 in (.375 in) 1/2 in (.5 in) MATERIAL THICKNESS REFERENCE CHART

Page 24 - Please complete and retain with your personal records.; 438 to contact JLG Service.; For Generator Service

PRINTED IN USA © 2004 Miller Electric Mfg. Co. 1/03 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA International Headquarters − USA USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125 Europe...