Miller A1D-4RV - Manuals - manualsarea.com

Page 2 - From Miller to You

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributorto receive the latest full line catalog orindividual catalog sheets. To locate your nearestdistributor or service agency call 1-800-4...

Page 3 - TABLE OF CONTENTS

TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards ...

Page 5 - SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING; Symbol Usage; Arc Welding Hazards

OM-1580 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazardswith this procedure! The possible hazards are shown inthe adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This...

Page 7 - Additional Symbols For Installation, Operation, And Maintenance; Principal Safety Standards

OM-1580 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over, or nearcombustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system isproperly sized,...

Page 8 - EMF Information

OM-1580 Page 4 1-5. EMF Information Considerations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flows through welding cables, will cause electro-magnetic fields. There has been and still is some concern about suchfields. However, after examining mo...

Page 9 - SECTION 2 – SPECIFICATIONS; Specifications

OM-1580 Page 5 SECTION 2 – SPECIFICATIONS 2-1. Specifications Specification Description Type Of Input Power 115 Volts DC Input Power Cord 12 in (305 mm) Overall Dimensions See Section 2-2 Weight 18 lb (7.9 kg) Wire Feed Speed Range 50 To 780 ipm (1.3 To 19.8 mpm) Wire Diameter Range .030 Thru 1/8 in...

Page 10 - SECTION 3 – INSTALLATION; Installing Wire Guides And Drive Rolls

OM-1580 Page 6 SECTION 3 – INSTALLATION 3-1. Installing Wire Guides And Drive Rolls ST-070 887-E When changing wire size or type,check drive roll and guide size (seeTable 7-1). 1 Wire Guide Securing Screw 2 Inlet Wire Guide 3 Intermediate Wire Guide Loosen wire guide screws. Slide tip as close to dr...

Page 13 - Aligning Drive Rolls And Wire Guides; CAUTION

OM-1580 Page 9 5-2. Aligning Drive Rolls And Wire Guides CAUTION IMPROPER CLEARANCE between motor gear and drive gears on four-drive roll models can damageequipment. • Maintain 0.003 in (0.076 mm) clearance between motor gear and drive gears. Gears may wear severely, bind, break, or cause erratic wi...

Page 15 - SECTION 6 – ELECTRICAL DIAGRAMS

OM-1580 Page 11 SECTION 6 – ELECTRICAL DIAGRAMS SA-134 193-B Figure 6-1. Circuit Diagram For A1D-4RV ST-174 873-A Figure 6-2. Circuit Diagram For A1D-4RW

Page 19 - NOTE

OM-1580 Page 15 Table 7-1. Drive Roll & Wire Guide Kits (4 Drive Roll) Base selection of drive rolls upon the following recommended usages:1. V-Grooved rolls for hard wire.2. U-Grooved rolls for soft and soft shelled cored wires.3. U-Cogged rolls for extremely soft shelled wires (usually hard su...

Page 20 - Notes

Page 23 - (Equipment with a serial number preface of “LA” or newer)

Warranty Questions? Call1-800-4-A-MILLERfor your localMiller distributor. miller_warr 7/00 Your distributor also givesyou ... ServiceYou always get the fast,reliable response youneed. Most replacementparts can be in yourhands in 24 hours. SupportNeed fast answers to thetough welding questions?Contac...

Page 24 - Please complete and retain with your personal records.; For Service

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00 Miller Electric Mfg. Co. An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA International Headquarters–USAUSA Phone: 920-735-4505 Auto-AttendedUSA & Canada FAX: 920-735-4134International FAX: 920-735-4125 European Head...