McCulloch MC1236ST - Manuals

McCulloch MC1236ST – Manual in PDF format online.

Manuals:

Manual

Manual McCulloch MC1236ST

Summary

Page 2 - I. GENERAL OPERATION; SAFETY RULES; Safe Operation Practices for Ride-On Mowers

2 DO NOT:• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. R...

Page 4 - PRODUCT SPECIFICATIONS; CUSTOMER RE SPON SI BIL I TIES; TABLE OF CONTENTS

4 PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Gallons and type: Unleaded Regular Oil Type SAE 30 (above 32°F) (API-SG-SL): SAE 5W-30 (below 32°F) Oil Capacity: 3 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 1st 1.1 2nd 2.2 3rd 3.3 4th 4.4 5th 4.9 Reverse: 1.4 Tir...

Page 5 - UNASSEMBLED PARTS; Steering Wheel

5 UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert Steering Boot Steering Wheel Adapter (1) Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Keys (1) Lock Washer 1/2 Steering Extension Shaft (1) Large Flat Washer (1) Oil Drain Tube For Future Use (1) Hex Bolt 1/4-28 x 1-1/4 ...

Page 6 - HOW TO SET UP YOUR TRACTOR; ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON

6 HOW TO SET UP YOUR TRACTOR INSTALL SEAT (See Fig. 2) Adjust seat before tightening adjustment bolt.• Remove adjustment bolt, lock washer and fl at washer se cur ing seat to cardboard packing and set aside for as sem bly of seat to tractor. • Pivot seat upward and remove from the cardboard pack- in...

Page 8 - CHE CKLIST; CHECK TIRE PRESSURE

8 ASSEMBLY ✓ CHE CKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RE CEIVE THE BEST PER FORM ANCE AND SATISFACTION FROM THIS QUAL ITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carto...

Page 9 - OPERATION

9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORW...

Page 10 - KNOW YOUR TRACTOR

10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...

Page 11 - HOW TO USE YOUR TRACTOR

11 OPERATION 00155 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask ove...

Page 12 - BEFORE STARTING THE ENGINE

12 OPERATION TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle control lever to ...

Page 13 - MOWING TIPS

13 OPERATION MOWING TIPS • Mower should be properly leveled for best mowing per- for mance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming. • Drive so that clippings are discharged onto the area that has...

Page 14 - MAINTENANCE; MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE

14 MAINTENANCE BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN D...

Page 15 - TRACTOR; BRAKE OPERATION

15 MAINTENANCE BLADE REMOVAL (See Fig. 9) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and fl at washer se cur ing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE...

Page 16 - TRANSAXLE COOLING; ENGINE; LUBRICATION; CLEAN AIR SCREEN; AIR FILTER

16 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. ENG...

Page 17 - MUFFLER; CLEANING; CLEAN AIR INTAKE/COOLING AREAS

17 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...

Page 18 - SERVICE AND ADJUSTMENTS

18 38 42 02694 SERVICE AND ADJUSTMENTS TRACTOR TO REMOVE MOWER (See Fig. 14) Mower will be easier to remove from the right side of trac-tor.• Place attachment clutch in “DIS EN GAGED” position.• Move attachment lift lever forward to low er mower to its lowest po si tion. • Roll belt off engine pulle...

Page 19 - TO LEVEL MOWER HOUSING

19 SERVICE AND ADJUSTMENTS 00598 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower. S...

Page 21 - TO A D

21 SERVICE AND ADJUSTMENTS FIG. 22 00663 RE TAIN ING RING WASH ERS SQUARE KEY (REAR WHEEL ONLY) AXLE COVER TO REMOVE WHEEL FOR REPAIRS (See Fig. 22) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Rep...

Page 22 - INTERLOCKS AND RELAYS; TO REPLACE FUSE; TO AD JUST THROTTLE CON TROL CABLE

22 SERVICE AND ADJUSTMENTS TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 24) • Raise hood.• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. 01536 FIG. 24 HEADLIGHTWIRECONNECTOR HOOD INTERLOCKS AND RELAYS Loose or damage...

Page 23 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER

23 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before stor...

Page 24 - TROUBLESHOOTING POINTS

24 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...

Page 26 - SERVICE NOTES

Page 27 - REPAIR PARTS; SCHEMATIC

27 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 SCHEMATIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT ...

Page 28 - ELECTRICAL

28 179720 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 48 16 16 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 ELECTRICAL 52 22 21 90

Page 30 - CHASSIS AND ENCLOSURES

30 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 CHASSIS AND ENCLOSURES 1 209 142 209 142 209 2 35 35 209 26 35 209 26 33 10 34 208 11 208 13 24 26 25 26 25 209 31 24 30 9 209 209 5 5 145 37 37 18 206 205 205 38 38 17 28 278 39 Chassis-Elite_Basic_2 29 212 64 208...

Page 32 - DRIVE

32 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 DRIVE 66 29 28 112 13 14 41 38 39 57 120 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 55 63 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 81 84 82 15 79 16 96 26 26 26 89 27...

Page 34 - STEERING

34 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 STEERING 44 51 54 5 9 5 7 7 9 4 3 32 43 95 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 68 15 15 15 29 29 82 88 71 17 29 43 91 steering_pl.lt_42

Page 37 - SEAT

37 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 SEAT KEY PART NO. NO. DESCRIPTION 1 532 17 53-89 Seat2 532 14 05-51 Bracket Seat Pivot 3 871 11 06-16 Bolt Hex 3/8 - 16 x 14 819 13 16-10 Washer 13/32 x 1 x 10 Ga.5 532 14 50-06 Clip Push-In Hinged6 873 80 06-00 Nu...

Page 38 - DECALS

38 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 DECALS 12 8 15 KEY PART NO. NO. DESCRIPTION 1 532 18 12-49 Decal, Clutch/Brake 2 532 18 58-81 Decal, Steering Wheel3 532 15 68-67 Decal Operator's5 532 16 88-69 Decal, Tick Mark7 532 15 70-02 Decal, Finger Danger8 ...

Page 39 - MOWER LIFT

39 1 532 15 94-61 Wire Asm Inner/Sprg w/plunger2 532 15 94-76 Shaft Asm Lift RH 3 532 18 88-22 Pin Groove 4 812 00 00-02 E Ring #5133-62 5 819 21 16-21 Washer 21/32 x 1 x 21 Ga. 6 532 12 01-83 Bearing Nylon Blk 629 Id 7 532 10 94-13 Grip Handle Bicycle Matte Blk 8 532 12 45-26 Button Plunger Black 1...

Page 40 - MOWER DECK

40 REPAIR PARTS TRACTOR - MODEL NUMBER MC1236ST (MC1236STA), PRODUCT NO. 964 77 27-03 MOWER DECK 13 11 10 9 8 53 34 146 148 172 171 21 21 21 113 123 30 30 30 33 32 1 7 7 4 122 15 31 168 169 2 2 21 21 2 16 27 26 25 24 23 28 29 21 14 2 38 42 40 150 45 45 55 56 36 36 89 40 89 108 107 68 54 21 164 170 1...

Page 42 - SERVICE; POLICY; WARRANTY; LIMITED WARRANTIES

42 T E C U M S E H ® Issued January 1980Revised January 1991 T E C U M S E H ® SERVICE POLICY WARRANTY LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contai...

Page 43 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

43 15 DEGREES MAX. FOLD A LONG DOTT ED LIN E THIS IS A 15 D EGREE SLOP E ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes gr...