McCulloch 422800 - Manuals

6 03132 LOWER STEERING SHAFT STEERING BOOT EXTENSION SHAFT STEERING WHEEL INSERT ADAPTER LARGE FLAT WASHER 5/16 LOCK WASHER 5/16 HEX BOLT FIG. 1 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper...

7 ASSEMBLY FIG. 2 TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and func tion of con trols) • Press lift lever plunger and raise attachment lift lever to its highest po si tion. • Release parking brake by depressing clutch/brake ped al. • Place gearshift lever in neutral po si tio...

8 ASSEMBLY CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown on tires. CHECK DECK LEVELNESS For best cutting results, mower housing should be proper...

9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW ...

10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the appl...

11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spec...

12 OPERATION TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9) The position of the attachment lift lever (A) determines the cutting height. A Fig. 9 • Put attachment lift lever in desired cutting height slot.The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ...

13 OPERATION REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position. WARNI...

14 OPERATION TO START ENGINE (See Fig. 11) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.• Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place gear s...

15 MAINTENANCE LUBRICATION CHART d SPINDLE ZERK d FRONT WHEEL BEARING ZERK c SAE 30 OR 10W30 MOTOR OIL d GENERAL PURPOSE GREASE e REFER TO MAINTENANCE “ENGINE” SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT ...

16 MAINTENANCE FIG. 12 TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST...

17 MAINTENANCE V-BELTS Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Re place belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build-up of dirt and chaff which can restrict cooling. FIG. 14 FIG. 13 TO...

18 MAINTENANCE CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax.We do not recommend using a garden hose or pressure washer to clean your tractor unless t...

19 SERVICE AND ADJUSTMENTS E F C K P B L M A Q R D TO REMOVE MOWER (See Fig. 16) • Place attachment clutch in “DIS EN GAGED” position.• Lower attachment lift lever to its lowest position.• Remove mower belt from engine pulley (M).• Remove retainer spring (K), slide col lar (L) off and push housing g...

21 SERVICE AND ADJUSTMENTS FRONT-TO-BACK ADJUSTMENT (See Figs. 24 & 25)IMPORTANT: Deck must be level side-to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. ...

22 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 26) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL -• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of manual). • Work belt off ...

23 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS (See Fig. 28) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub a...

25 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...

26 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...

31 1 5 DE G REE S M AX . FOLD ALON G DOTTED LINE THI S I S A 1 5 DE G REE S LOPE ONLY RIDE UP AND DO W N HILL, NOT ACRO SS HILL S U GG E S TED G UIDE FOR S I G HTIN G S LOPE S FOR S AFE OPERATION W ARNIN G : To avo i d s er i o us i n ju ry, operate yo u r tra c tor u p and do w n the fa c e of s lo...