Master MGY5000C - Manuals

Master MGY5000C – Manual in PDF format online.

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Manual

Manual Master MGY5000C

Summary

Page 2 - PORTABLE DIESEL GENERATOR; DANGER: Carbon monoxide; Carbon Monoxide Poisoning:; WARNINGS

2 107359 PORTABLE DIESEL GENERATOR R 1. Diesel fuel presents a hazard of fire.Diesel fuel is flammable.• Keep fuel out of children’s reach.• Refuel generator in a well-vented area. Do not fill fuel tank in the dark.Do not refuel while engine is run-ning. Unhook all electrical loads andshut off engin...

Page 3 - OWNER’S MANUAL; Figure 1 - Portable Generator; Continued

3 107359 OWNER’S MANUAL 9. Only a qualified electrical service per-son should service and repair generator.• Generator produces high voltage. Use extreme caution when workingon electrical parts. • When working on generator, avoid hot muffler, exhaust manifold, and engineparts. Severe burns may occur...

Page 4 - OIL ALERT SYSTEM; VENTILATION; Additional Features; SPECIFICATIONS; MODEL; UNPACKING

4 107359 PORTABLE DIESEL GENERATOR R GENERATORFEATURES OIL ALERT SYSTEM The oil alert system protects the engine fromlow oil damage. This system automaticallyshuts down the engine and prevents enginerestarting if the oil level falls too low. If this system shuts down the engine, theengine will not s...

Page 5 - Test Procedure; WARNING: If RESET button; Battery; SPARK ARRESTER; Figure 3 - Full Power Selector Switch; Figure 4 - GFCI Receptacle; Normal; Figure 6 - Installing Spark Arrester

5 107359 OWNER’S MANUAL FULL POWER SELECTORSWITCH The full power selector switch is on thecontrol panel. The switch has two positions:120 VOLT ONLY, and 120/240 VOLT. 120 VOLT ONLY: This position sends full power to the 120V receptacles only. 240Vpower is not available. Use this positionwhen powerin...

Page 6 - FUEL; Make sure battery con-; ENGINE OIL; If oil level is too low, oil alert system; Figure 7 - Checking Oil Level

6 107359 PORTABLE DIESEL GENERATOR R FUEL WARNING: Diesel fuel pre- sents a hazard of fire. Diesel fuelis flammable.• Keep fuel out of children’s reach. • Refuel generator in a well- vented area. Do not fill fuel tankin the dark. Do not refuel whileengine is running. Unhook allelectrical loads and s...

Page 7 - BATTERY; National Electrical Code; WARNING: For a grounding; Figure 12 - Grounding Generator

7 107359 OWNER’S MANUAL Figure 10 - Battery Hold-Down System Battery Mounting Bracket Battery HookBolt Nut StarterSolenoid Figure 8 - Connecting Red, Positive (+)Battery Cable to Starter Solenoid on Engine Figure 9 - Connecting Black, Negative (-)Battery Cable to Engine Block Red, Positive (+)Batter...

Page 8 - This generator will not; Ampere

8 107359 PORTABLE DIESEL GENERATOR R STANDBYINSTALLATION TOHOME ORBUILDING WARNING: Have standby in- stallation performed by a skilled,licensed electrician. Do not letanyone else wire into a utilitycircuit. Personal injury, equip-ment damage, or damage to homecould occur. IMPORTANT: This generator w...

Page 9 - Chart 2; OPERATION; GENERAL INFORMATION; WARNING: Never connect; We supply the engine owner’s manual; USING RECEPTACLE; Do not exceed amperage rating of

9 107359 OWNER’S MANUAL Running Starting Equipment Watts Watts 1/2" Drill 1000 1250 Toaster 1200 1200 Coffee maker 1200 1200 Skillet 1200 1200 14" Chain saw 1200 1500 Water well pump (1/2 hp) 1000 3000 Hot plate/range (per burner) 1500 1500 10" Table saw 2000 6000 Water heater 5000 5000 ...

Page 10 - PRESTART; WARNING: Only responsible; Oil Alert; BLEEDING FUEL LINE; CAUTION: You must always; Figure 14 - Cord and Plug Configurations; Fuel

10 107359 PORTABLE DIESEL GENERATOR R PRESTART Operate generator on a firm, dry, andclean surface. The surface must be level.Protect generator from heavy dust, sand,dirt, rain, or snow. Do not locate generatornear standing water and snow. Make surearea is well-vented. WARNING: Only responsible adult...

Page 11 - Figure 17 - Decompression Lever; HIGH ALTITUDE OPERATION; Determining Electrical Load For; STOPPING ENGINE; Disconnecting Electrical; Figure 20 - Fuel Valve Lever In “S” Position

11 107359 OWNER’S MANUAL B. Recoil Starter I. Slowly pull starter rope until youfeel strong resistance. Gently re-turn starter rope to engine. II. Push decompression lever all the way down (see Figure 17). Decom-pression lever will stay in this po-sition until you pull starter rope. III. Firmly gras...

Page 12 - POSSIBLE CAUSE; cal Component Specifications,; WARNING: Only a qualified; STORAGE; WARNING: Remove all fuel; TROUBLESHOOTING; CAUTION: Shut off generator

12 107359 PORTABLE DIESEL GENERATOR R WARNING: Only a qualified electrical service person should service and repair generator. Use only factory approved replacement parts. POSSIBLE CAUSE 1. Defective capacitor2. Wi n d i n g s h o r t c i r c u i t o r l o o s e connections 3. Defective rotor diode4...

Page 13 - WIRING DIAGRAMS; Figure 21 - Alternator Wiring Diargram; Figure 22 - Engine Wiring Diagram

13 107359 OWNER’S MANUAL WIRING DIAGRAMS Figure 21 - Alternator Wiring Diargram Resistance in Ohms Stator Stator Rotor Rotor Capacitor, Main Auxiliary Primary Secondary MFD Diodes (2) Model Winding * Winding ∆ Winding † Winding † 450 Volt 800 Volt MGY5000C 0.54 1.38 0.61 2.29 50 70 Amp ELECTRICALCOM...

Page 14 - Heavy-Duty Wheel Kit – PA2000; PARTS CENTRALS; WARRANTY SERVICE

14 107359 PORTABLE DIESEL GENERATOR R SERVICING THEENGINE For Yanmar engine replacement parts, con-tact Parts Company of America at 1-800-323-0620. Yanmar engine servicing shouldbe handled by your nearest authorizedYanmar engine service firm. ContactYanmar at 1-714-630-9415 for nearest au-thorized Y...

Page 15 - ment Parts; ALTERNATOR ASSEMBLY; KEY; * Part not available by itself. Must purchase Alternator Assembly.

15 107359 OWNER’S MANUAL This list contains replaceable parts used inyour generator. When ordering parts, fol-low the instructions listed under Replace- ment Parts on page 14- of this manual. ILLUSTRATEDPARTS LIST ALTERNATOR ASSEMBLY 1 6 2 10 12 15 16 17 13 14 18 19 20 21 22 9 24 23 3 9 8 4 7 5 11 2...

Page 16 - FUEL TANK AND ROLL CAGE

16 107359 PORTABLE DIESEL GENERATOR R This list contains replaceable parts used inyour generator. When ordering parts, fol-low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRATEDPARTS LIST FUEL TANK AND ROLL CAGE KEY PART NO. NUMBER DESCRIPTION QTY. 1 099935-01 F...

Page 17 - CONTROL PANEL

17 107359 OWNER’S MANUAL This list contains replaceable parts used inyour generator. When ordering parts, fol-low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRATEDPARTS LIST CONTROL PANEL * Includes fastening hardware† Includes reference numbers 1 through 15 KE...

Page 18 - SWITCH CONTROL BOX

18 107359 PORTABLE DIESEL GENERATOR R This list contains replaceable parts used inyour generator. When ordering parts, fol-low the instructions listed under Replace- ment Parts on page 14 of this manual. ILLUSTRATEDPARTS LIST SWITCH CONTROL BOX KEY PART NO. NUMBER DESCRIPTION QTY. 1 101037-01 Switch...

Page 19 - NOTES

19 107359 OWNER’S MANUAL NOTES _______________________________________________________________________________________________ _______________________________________________________________________________________________ _____________________________________________________________________________...

Page 20 - KEEP THIS WARRANTY; WARRANTY INFORMATION; Model; FIVE-YEAR LIMITED WARRANTY

KEEP THIS WARRANTY WARRANTY INFORMATION Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty.We make no other warranty, expressed or im...