Lincoln 60 - Manuals

Lincoln 60 – Manual in PDF format online.

Manuals:

Manual

Manual Lincoln 60

Summary

Page 2 - PERFORMED ONLY BY QUALIFIED INDIVIDUALS.; WARNING; PLASMA CUTTING or GOUGING can be hazardous.

– 2 – PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDRENAWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. Read and understand the following safety highlights. For additional safety information it is strongly recommended that you pur-chase a copy...

Page 3 - PLASMA ARC can injure.

– 3 – FOR ELECTRICALLYpowered equipment. 6.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s rec-ommendations. 6.c. Ground the equipme...

Page 4 - PRÉCAUTIONS DE SÛRETÉ

– 4 – PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse él...

Page 5 - TABLE OF CONTENTS; Page

– 5 – TABLE OF CONTENTS Page Safety Precautions .............................................................................................................2-4Introductory Information .......................................................................................................6Specificati...

Page 6 - Thank You; This statement appears where the information; must be followed to avoid minor personal injury or damage to; CAUTION; Please Examine Carton and Equipment For Damage Immediately

– 6 – Thank You for selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manua...

Page 7 - SPECIFICATIONS

– 7 – SPECIFICATIONS Type 208/230/460/1/60 K1362-1 Handheld Torch with 25 ft. (7.6m) CableK1362-2 Handheld Torch with 50 ft. (15.2m) Cable 230/460/1/60 K1361-1 Handheld Torch with 25 ft. (7.6m) CableK1361-2 Handheld Torch with 50 ft. (15.2m) Cable 460/575/1/60 K1362-3 Handheld Torch with 25 ft. (7.6...

Page 9 - INSTALLATION; SAFETY PRECAUTIONS; LOCATION; NOTE: The machine frame MUST also be grounded -

INSTALLATION SAFETY PRECAUTIONS ● Read the safety precautions at the beginning ofthis Operator's Manual before proceeding. ● O n l y p e r s o n n e l t h a t h a v e r e a d a n d u n d e r -s t o o d t h i s Operator’s Manual should install andoperate this equipment. ● Machine must be connected to...

Page 10 - INPUT CONNECTIONS; • Have a qualified electrician make; ELECTRIC SHOCK; removable rear panel in place.; Before Insertion into Machine Terminal Block.

RECOMMENDED WIRE SIZE FOR PRO-CUT INPUT CONNECTIONS Based on U.S. National Electrical Code Ambient Temperature 30˚C or Less Wire Size (Copper, 75˚C) Rated Input Voltage Less than 230 230 460 Greater than 460 2 Input Wires #8 (8.4mm 2 ) #8 (8.4mm 2 ) #10 (5.3mm 2 ) #10 (5.3mm 2 ) 1 Grounding Wire #10...

Page 11 - circuit breakers may be used in; AIR INPUT CONNECTIONS; OUTPUT CONNECTIONS; Torch Connection; Work Cable and Clamp Installation; OPERATING INSTRUCTIONS; CYLINDER may explode if damaged

T h e f r a m e o f t h e m a c h i n e m u s t b e g r o u n d e d . Aground terminal marked with the symbol located atthe left side of the input box is provided for this pur-pose. See the U.S. National Electrical Code for detailson proper grounding methods. Follow other groundinginstructions per t...

Page 12 - Pilot Arc Discussion:; ELECTRIC SHOCK CAN KILL.

-The fan should start. -If the “Safety” LED is glowing, push the “Safety Reset” button. If there is no problem, the LEDwill go off. If there is a problem, refer to Step Fand the Troubleshooting Guide. D. Set the Purge/Run switch to Purge. -The air should start. -The “Air Pressure” LED should be lit....

Page 13 - Thick Sections of Metal; • Set the current to the minimum necessary to; • Keep moving! A steady speed is necessary.

• The .035” (0.8mm) nozzle may be used for a fine cut. Larger nozzles will work and providelonger life at the expense of a larger cut. • Do not allow the torch cable or body to contact hot surface. • The best quality cut is obtained by reducing the current to a level that is adequate for the maxi-mu...

Page 14 - • The PRO-CUT will cut with consumables that are

In All Cases: • D o n o t p a u s e w h e n c u t t i n g o r g o u g i n g t h e metal. This is not necessary and causes opera-tional difficulty. Pausing at the edge of the work-piece causes poor consumable life and erraticoperation. • Always position the torch in the best way to keep dross and hot...

Page 15 - MAINTENANCE PROCEDURE; ROUTINE MAINTENANCE; ELECTRICAL SHOCK CAN KILL.; Change consumables as required.; TROUBLESHOOTING PROCEDURES

MAINTENANCE PROCEDURE ROUTINE MAINTENANCE 1. Keep the cutting or gouging area and the areaaround the machine clean and free of com-bustible materials. No debris should be allowedto collect which could obstruct air flow to themachine. 2. Every few months, blow the dust off the airintakes and louvers ...

Page 18 - The “SAFETY” LED is lit.

SYMPTOM CHECK The “SAFETY” LED is lit. 1. The machine will not operate. The machine senses that the nozzle is not in place, or theoperator could be exposed to dangerous voltages if the machine were allowed to operate. 2. Check the nozzle to be sure it is tightly in place. 3. Check the torch consumab...

Page 19 - PRO-CUT 60 STATUS LIGHTS OPERATING MODES

– 19 – STATUS LIGHTS CONDITION SUGGESTIONS MACHINE ON Should always be on when machine is on. Normal OUTPUT ON On when there is voltage potential at the Normal torch (cutting or pilot). OUTPUT ON is blinking alternately withAIR PRESSURE when power is first There is a problem with the microprocessor,...

Page 23 - INPUT SUPPLY CONNECTION DIAGRAM; FOR TRIPLE VOLTAGE MACHINE.

– 23 – FIGURE 1- Dual Voltage FIGURE 1- Triple Voltage LINK L1 L2 GND. LINK LINK POSITIONS L1 L2 LINK POSITIONS M17447 3. REMOVE HEX NUTS AND POSITION LINKS AS SHOWN. REPLACE AND TIGHTEN ALL HEX NUTS. INPUT SUPPLY CONNECTION DIAGRAM NOTE: MACHINES ARE SHIPPED FROM FACTORY CONNECTED THE LINCOLN ELECT...

Page 24 - FIGURE 2; CUTTING TORCH CONNECTION DIAGRAM; PRO-CUT 60 POWER SOURCE; PLASMA TORCH; FOR MAGNUM PCT 60

– 24 – FIGURE 2 CUTTING TORCH CONNECTION DIAGRAM Do not operate with covers removed Disconnect input power before servicing Do not touch electrically live parts Only qualified persons should install, use or service this equipment T H E L I N C O L N E L E C T R I C C O . C L E V E L A N D , O H I O ...

Page 25 - NOTES

Page 26 - TOTAL

L LIIN NC CO OL LN N E EL LE EC CT TR RIIC C S SE ER RV VIIC CE E M MA AN NU UA AL LS S ORDER FROM: Technical Service Group-Customer Service Dept.Lincoln Electric Company22801 St. Clair Ave.Cleveland, Ohio 44117-1199 All orders must be pre-paid (US Funds Only): Please allow up to 4 weeks for deliver...

Page 27 - Lincoln Welding School; BASIC COURSE; weeks of fundamentals

Now Available...12th EditionThe Procedure Handbook of Arc Welding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. T h i s p r i n t i n g w i l l g o f a s t s o d o n ’ t d e l a y . P l ...