Lincoln Electric SVM166-A - Manuals
Lincoln Electric SVM166-A – Manual in PDF format online.
Manuals:
Manual Lincoln Electric SVM166-A
Summary
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC i SAFETY i LN-15 FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. __________________________________________...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC ii SAFETY ii LN-15 ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and fi...
LN-15 SAFETY iii iii Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. Nat...
LN-15 SAFETY iv iv Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précaution...
LN-15 v v MASTER TABLE OF CONTENTS FOR ALL SECTIONS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-iv Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC LN-15 Section A-1 Section A-1 TABLE OF CONTENTS - INSTALLATION SECTION - Installation ..............................................................................................................Section A Techni...
LN-15 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC A-2 INSTALLATION A-2 15-110 VDC (5 Amps Maximum) Across the Arc Model 300 Amps 60% Duty Cycle 250 Amps 100% Duty C...
A-3 A-3 LN-15 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC INSTALLATION SAFETY PRECAUTIONS ELECTRIC SHOCK CAN KILL. • O N LY Q U A L I F I E D P E R S O N N E L S H ...
INSTALLATION LN-15 A-4 A-4 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC WELD CABLE CONNECTIONS ELECTRIC SHOCK CAN KILL. • Only a qualified electrician should connect...
LN-15 INSTALLATION A-5 A-5 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC WorkClamp Electrode Cable Electrode Cable Electrode Cable WorkClamp WorkClamp wire feederK187...
LN-15 INSTALLATION A-6 A-6 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC GUN AND CABLE ASSEMBLIES A variety of Lincoln 10' (3.0m) or 15' (4.6m) gun andcable assemblie...
LN-15 INSTALLATION A-7 A-7 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FEEDING WIRE ELECTRODE • ELECTRIC SHOCK CAN KILL. • When feeding electrode with thegun trigge...
LN-15 NOTES A-8 A-8 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC B-2 B-2 LN-15 OPERATION • ELECTRIC SHOCK CAN KILL. Unless using COLD FEED fea-ture, when feeding with gun trig-ger, the ...
LN-15 OPERATION B-3 B-3 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC GENERAL DESCRIPTION The LN-15 is a light weight, portable, durable semi-automatic wire feeder. T...
OPERATION LN-15 B-4 B-4 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC 1 2 3 4 5 6 7 3. WIRE FEED SPEED KNOB - The Wire Feed Speed knob is a 3-3/4 turn potentiometer t...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC OPERATION B-5 B-5 LN-15 LN-15 POWER-UP SEQUENCE NORMAL POWER-UP DISPLAY When power is first applied to the LN-15, the di...
LN-15 OPERATION B-6 B-6 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SPRING TENSION ARM The pressure arm controls the amount of force the driverolls exert on the wir...
LN-15 OPERATION B-7 B-7 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC 6. Remove the outer wire guide, and push the gun bushing out of the wire drive. Because of the p...
LN-15 OPERATION B-8 B-8 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SCFH Liter/Min. 10 4.7 20 9.4 30 14.2 40 18.9 50 23.6 60 28.3 70 33.1 80 37.8 SPINDLE BRAKE Adju...
LN-15 OPERATION B-9 B-9 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CONSTANT CURRENT OPERATION ( See Figure B.3) Lincoln Electric does NOT recommend constantcurrent...
LN-15 OPERATION B-10 B-10 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC S E T T I N G A R C S E N S I N G W I R E F E E D S P E E D F O RC O N S TA N T C U R R E N T ...
LN-15 OPERATION B-11 B-11 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC MAKING A WELD The serviceability of a product or structure utilizing theLN-15 wire feeder is a...
LN-15 ACCESSORIES C-2 C-2 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FACTORY INSTALLED EQUIPMENT • K1500-2 Gun Receiver Bushing. WIRE TYPE ELECTRODE SIZE KP KIT St...
D-2 D-2 LN-15 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC MAINTENANCE ELECTRIC SHOCK can kill. • Do not operate with covers removed. • Turn off power source before ...
1 2 3 4 MAINTENANCE D-3 D-3 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE D.1 – MAJOR COMPONENT LOCATIONS 1. Molded Case Assembly2. Control Box Assembly3. Cont...
FIGURE E.2 – GENERAL DESCRIPTION & INPUT POWER CONTACTOR ELECTRODE INPUT VOLTAGE TOROID ASSEMBLY FULLWAVEBRIDGE WORKSENSINGLEAD ON/OFFSWITCH MOV BOOSTPOWERSUPPLYBOARD FEED HEAD BOARD SUPPLY DRIVE MOTORSUPPLY "WORK" VOLTAGE FEEDBACK #21 GASSOLENOID "ELECTRODE"FEEDBACKVOLTAGE #67 F...
LN-15 THEORY OF OPERATION TRIGGER AND CONTROL CIRCUITS When the gun trigger is closed (activated) the FeedHead Board is “signaled” to apply armature voltageto the drive motor, activate the gas solenoid andclose the LN-15 internal contactor. When the con-tactor is closed the welding current path from...
LN-15 .THEORY OF OPERATION E-4 E-4 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE E.4 – WIRE FEED SPEED CONTROL & FEEDBACK CONTACTOR ELECTRODE INPUT VOLTAGE...
THEORY OF OPERATION DISPLAY BOARD The Display Board provides information to the userthrough digital displays and LED’s. The Display Boardcommunicates with the Feed Head Board via the SPIBus cable. The wire feed speed display shows the rate that theLN-15 will feed wire during the welding process. The...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC LN-15 Section F-1 Section F-1 TABLE OF CONTENTS - TROUBLESHOOTING & REPAIR SECTION - Troubleshooting & Repair Section ........................................................................Section F How ...
HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory Trained Personnel.Unauthorized repairs performed on this equipment may result in danger to the technician and machineoperator and will invalidate your factory warranty. For your safety and to avo...
LN-15 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-3 F-3 Sometimes machine failures appear to be due to PCboard failures. These proble...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-4 F-4 PROBLEMS(SYMPTOMS) POSSIBLE AREAS OFMISADJUSTMENT(S) RECOMMENDEDCOURSE OF ACTION FE...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC LN-15 TROUBLESHOOTING & REPAIR F-7 F-7 PROBLEMS(SYMPTOMS) POSSIBLE AREAS OFMISADJUSTMENT(S) RECOMMENDEDCOURSE OF ACT...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC LN-15 TROUBLESHOOTING & REPAIR F-8 F-8 PROBLEMS(SYMPTOMS) POSSIBLE AREAS OFMISADJUSTMENT(S) RECOMMENDEDCOURSE OF ACT...
LN-15 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC RESOLUTION DESCRIPTION/ DEFINITION 0081 0082 0086 Average motor over cur-rent shutdown Locked rotor conditionon th...
Service and repair should be performed by only Lincoln Electric factory trainedpersonnel. Unauthorized repairs performed on this equipment may result in dangerto the technician or machine operator and will invalidate your factory warranty. Foryour safety and to avoid electrical shock, please observe...
LN-15 F-12 F-12 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR TEST PROCEDURE 1. Remove input power to the LN-15. 2. Perform the Cover and...
LN-15 F-13 F-13 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR C9 C10 J47 + - + - R2 R1 R71 R72 R14 R15 R16 FIGURE F.2 – BOOST POWER BOARD...
LN-15 F-15 F-15 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR Service and repair should be performed by only Lincoln Electric factory train...
LN-15 F-16 F-16 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR GAS SOLENOID LEADS 552 &553 GAS SOLENOID VALVE TEST (continued) FIGURE F....
LN-15 F-17 F-17 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR Service and repair should be performed by only Lincoln Electric factory train...
LN-15 F-18 F-18 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR LARGE TERMINAL STUDS LEADS 507 & 578 (blue) CONTACTOR TEST (continued) FI...
LN-15 F-20 F-20 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC LEADS550 & 551 TEST PROCEDURE 1. Remove the input power to the LN-15. 2. P e r f o r m t h e Wi r e ...
LN-15 F-24 F-24 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC REMOVAL PROCEDURE 1. Remove the input power to the LN-15. 2. P e r f o r m t h e R o l l C a g e R e m o...
LN-15 F-25 F-25 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC REPLACEMENT PROCEDURE 1. I n s t a l l t h e n e w c o n t a c t o r u s i n g t h e four screws previou...
LN-15 F-28 F-28 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR FEED HEAD CONTROL BOARD REMOVAL AND REPLACEMENT PROCEDURE (Continued) Figure ...
LN-15 F-32 F-32 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR BOOST POWER SUPPLY BOARD REMOVAL AND REPLACEMENT PROCEDURE (Continued) Figure...
LN-15 F-36 F-36 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR WIRE DRIVE ASSEMBLY REMOVAL AND REPLACEMENT PROCEDURE (Continued) Figure F.13...
LN-15 F-38 F-38 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR COVER AND SPINDLE MOUNT REMOVAL AND REPLACEMENT PROCEDURE (Continued) Figure ...
LN-15 F-39 F-39 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR COVER AND SPINDLE MOUNT REMOVAL AND REPLACEMENT PROCEDURE (Continued) REPLACE...
LN-15 F-42 F-42 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING AND REPAIR ROLL CAGE REMOVAL AND REPLACEMENT PROCEDURE (Continued) Figure F.16 - ROLL CA...
LN-15 TROUBLESHOOTING AND REPAIR F-43 F-43 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC RETEST AFTER REPAIR If a failed test indicates that any mechanical part that ...
ELECTRICAL DIAGRAMS G-2 LN-15 WIRING DIAGRAM - ENTIRE MACHINE - (L11436-1) PRINT T O 8.5 X 11.0 LN-15 ACROSS THE ARC MODEL CLEVELAND, OHIO U.S.A. L11436-1 A J1,J86 CAVITY NUMBERING SEQUENCE (COMPONENT SIDE OF P.C. BOARD) J81,J82 6 5 10 1 3 4 1 2 J85,J87 9 8 16 1 4 6 1 3 GENERAL INFORMATION ELECTRICA...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC ELECTRICAL DIAGRAMS G-3 LN-15 SCHEMATIC - ENTIRE MACHINE - (G4198-1) EN-1 70 S O L ID E D G E G4198-1 LN-15 (ACROSS THE ...
SVM ERROR REPORTING FORM We need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that would make this SVM a better tool for you. If you discover new or different “Problems or Symptoms” that are not covered in the three col-umn troubleshoo...
Lincoln Electric Manuals
-
Lincoln Electric 305G
Manual
-
Lincoln Electric IM646-A
Manual
-
Lincoln Electric 309
Manual
-
Lincoln Electric MB232
Manual
-
Lincoln Electric IM889-A
Manual
-
Lincoln Electric AC-1200
Manual
-
Lincoln Electric L12810-6
Manual
-
Lincoln Electric S350
Manual
-
Lincoln Electric 248HO
Manual
-
Lincoln Electric IM794
Manual
-
Lincoln Electric 350
Manual
-
Lincoln Electric IM690-A
Manual
-
Lincoln Electric 300 D
Manual
-
Lincoln Electric TIG 175 PRO
Manual
-
Lincoln Electric SVM103-A
Manual
-
Lincoln Electric IM834-B
Manual
-
Lincoln Electric LA-17
Manual
-
Lincoln Electric IM972
Manual
-
Lincoln Electric 250LX
Manual
- Lincoln Electric SVM194-A Manual