Lincoln Electric SVM148-B - Manuals
Lincoln Electric SVM148-B – Manual in PDF format online.
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Manual Lincoln Electric SVM148-B
Summary
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY i i RANGER 300 D AND 300 DLX FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. _______________________...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY ii ii RANGER 300 D AND 300 DLX ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY iii iii RANGER 300 D AND 300 DLX FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordanc...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY iv iv RANGER 300 D AND 300 DLX PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien...
MASTER TABLE OF CONTENTS FOR ALL SECTIONS vi vi RANGER 300 D AND 300 DLX Page Safety .................................................................................................................................................i-iv Installation .......................................................
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TABLE OF CONTENTS - INSTALLATION SECTION - Section A-1 Section A-1 RANGER 300 D AND 300 DLX Installation ..............................................................................................................
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC INSTALLATION A-2 A-2 RANGER 300 D AND 300 DLX TECHNICAL SPECIFICATIONS - RANGER 300 D AND 300 DLX INPUT - DIESEL ENGINE ...
Read this entire installation section before youstart installation. SAFETY PRECAUTIONS Do not attempt to use this equipment until you havethoroughly read the engine manufacturer’s manualsupplied with your welder. It includes important safetyprecautions, detailed engine starting, operating andmainten...
HIGH ALTITUDE OPERATION It may be necessary to de-rate the welder output athigher altitudes. Derate the welder output 0.4% forevery 100 ft. (30 m) above 500 ft. (150 m). Someengine adjustment may be required above 5,000 ft.(1,500 m). Contact a Kubota Service Representative. TOWING The recommended tr...
FUEL Fill the fuel tank with clean No. 2, diesel fuel only. Donot fill to the top of the filler neck to allow room forexpansion. The RANGER 300 has a 10 gallon (38 liter) fuel tankwith a top fill and fuel gauge mounted on the controlpanel. See the Operation and Maintenance sections of this manual fo...
HIGH FREQUENCY GENERATORSFOR TIG APPLICATIONS The K799 Hi-Freq Unit and the K930-1 or -2 TIGModule can be used with the Ranger 300. Themachine is equipped with the required RF bypass cir-cuitry for the connection of high frequency generatingequipment. The high frequency bypass network sup-plied with...
WELDING CABLE CONNECTIONS CABLE SIZE AND LENGTH Be sure to use welding cables that are large enough.The correct size and length becomes especially impor-tant when you are welding at a distance from thewelder. Table A.1 lists recommended cable sizes and lengthsfor rated current and duty cycle. Length...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Never bypass the circuit breakers. Without overloadprotection, the RANGER 300 D/DLX could overheatand/or cause damage to...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC INSTALLATION A-9 A-9 RANGER 300 D AND 300 DLX FIGURE A.2 CONNECTION OF RANGER 300 TO PREMISES WIRING 240 Volt 60 Hz. 3-W...
OPERATING INSTRUCTIONS Read and understand this entire section before oper-ating your RANGER 300. SAFETY INSTRUCTIONS Do not attempt to use this equipment until you havethoroughly read all the operation and maintenancemanuals supplied with your machine. They includeimportant safety precautions; deta...
GENERAL DESCRIPTION The RANGER 300 is a diesel-engine driven, multi-process AC and DC arc welder and AC power gener-ator for commercial and residential applications. As agenerator it can supply up to 12,000 continuous wattsof 120/240 volt, 60 Hz, single-phase AC power tooperate AC power tools, batte...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC OPERATION B-4 B-4 RANGER 300 D AND 300 DLX ADDITIONAL FEATURESRANGER 300 D (K1522-1) • One constant voltage wire-feed we...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC WELDER/GENERATOR CONTROLS See Figure B.1 for the location of the following fea-tures: 1. OUTPUT RANGE SELECTOR: Selects ...
5. WELDING TERMINALS SWITCH (DLX Model Only) The toggle switch labeled “WELDING TERMINALSALWAYS ON” and “WELDING TERMINALSREMOTELY CONTROLLED” is used to control theoperation of the RANGER 300 DLX output contac-tor. With the switch in the “WELDING TERMINALSALWAYS ON” position, the contactor is close...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC OPERATION B-7 B-7 RANGER 300 D AND 300 DLX FIGURE B.2 ENGINE CONTROLS ENGINE CONTROLS See Figure B.2 for the location of...
ENGINE OPERATION DO NOT RUN THE ENGINE AT EXCESSIVE SPEEDS.The maximum allowable high idle speed for theRANGER 300 is 3700 RPM, no load. Do NOT adjustthe governor screw on the engine. Severe personalinjury and damage to the machine can result if it isoperated at speeds above the maximum rated speed....
6. Press the “GLOW PLUG” button to pre- heat the cylinders per the following table: Never press the Glow Plug button continuously formore than 20 seconds. 7. Release the “GLOW PLUG” button and press the “START” button to crank theengine. Release when the engine starts. 8. Check that the indicator li...
WELDING OPERATION Do not attempt to use this equipment until you havethoroughly read the engine manufacturer’s manualsupplied with your welder. It includes important safe-ty precautions, detailed engine starting, operating andmaintenance instructions, and parts lists. ELECTRIC SHOCK can kill. • Do n...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC OPERATION B-13 B-13 RANGER 300 D AND 300 DLX TABLE B.2 AC TIG WELDING – TIG ELECTRODE/RANGE SETTINGS Pure (EWP) “Range” ...
OPERATION B-15 B-15 RANGER 300 D AND 300 DLX Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SUMMARY OF WELDING PROCESSES AND MACHINE SETTINGS TABLE B.3 SUMMARY OF WELD...
INSTALLATION B-16 B-16 RANGER 300 D AND 300 DLX Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CONTROL CABLE & DIAGRAM IDLE MODE OUTPUT CONTROL SWITCH ELECTRODE WH...
AUXILIARY POWER The Ranger 300 can provide up to 12,000 watts of120/240 volts AC, single-phase 60 HZ power for con-tinuous use. The front of the machine includes threereceptacles for connecting AC power plugs, one 50amp 120/240 V NEMA 14-50R receptacle and two 15amp 120 V NEMA 5-15R receptacles. Do ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC OPERATION B-18 B-18 RANGER 300 D AND 300 DLX 120/240 V DUAL VOLTAGE RECEPTACLE The 120/240 V receptacle can supply up to...
GENERAL OPTIONS /ACCESSORIES The following options/accessories are available foryour RANGER 300 from your local Lincoln Distributor. K953-1 Two-Wheeled Trailer - For in-plant or yard towing of the RANGER 300. Suitable for road towingwith optional Fender and Light Kit. Load capacity is2,100 lbs. K802...
CONNECTION OF LINCOLNELECTRIC WIRE FEEDERS ELECTRIC SHOCK can kill. • Do not operate with panels open. • Disconnect NEGATIVE (-) BATTERY LEAD before servicing. • Do not touch electrically live parts. MOVING PARTS can injure. • Keep guards in place. • Keep away from moving parts. • Only qualified per...
ACCESSORIES C-6 C-6 RANGER 300 D AND 300 DLX Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CONNECTION OF THE LN-7 TO THERANGER (300 DLX ONLY) USING K584CONTROL CABLE ...
ACCESSORIES C-7 C-7 RANGER 300 D AND 300 DLX Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CONNECTION OF THE LN-8 TO THERANGER 300 (DLX ONLY) USING K867UNIVERSAL ADAP...
CONNECTION OF THE K930-1 TIG MODULE TO THE RANGER 300 (DLXONLY) USING K936 CONTROL CABLE(SEE FIGURE C.7.) 1. Shut the welder off. 2. Connect the electrode cable from the K930-1 TIG Module to the ELECTRODE terminal of the welder.Connect the work cable to the WORK terminal ofthe welder. NOTE: Welding ...
SAFETY PRECAUTIONS Have qualified personnel do the maintenance work.Turn the engine off before working inside the machine.In some cases, it may be necessary to remove safetyguards to perform required maintenance. Removeguards only when necessary and replace them whenthe maintenance requiring their r...
ROUTINE AND PERIODIC MAINTENANCE ENGINE MAINTENANCE (Refer to Figure D.3 for the location of maintenance components.) To prevent the engine from accidentally starting, dis-connect the negative battery cable before servicing theengine. See Table D.1 for a summary of maintenance intervals for the item...
Always premix the antifreeze and clean tap waterbefore adding to the radiator or the overflow tank. It isvery important that a precise 50/50 solution be usedwith this engine year round. This gives proper coolingduring hot weather and freezing protection to -34°F(-37°C). Cooling solution exceeding 50...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC MAINTENANCE D-6 D-6 RANGER 300 D AND 300 DLX CHARGING THE BATTERY When you charge, jump, replace, or otherwise connectba...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC MAINTENANCE D-7 D-7 RANGER 300 D AND 300 DLX FIGURE D.3 MAJOR COMPONENT LOCATIONS 11. CAPACITOR BANK (RANGER 300 DLX ONL...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Section E-1 Section E-1 RANGER 300 D AND 300 DLX Theory of Operation ............................................................................................................. Section E Battery, Starter, Engin...
BATTERY, STARTER, ENGINE,GLOW PLUGS, ENGINE PROTECTION, ROTOR, STATORAND IDLER SOLENOID The 12VDC battery powers the starter motor and glowplugs. The glow plugs are used to preheat the dieselengine to enhance starting. When the engine is start-ed and running, the battery circuit voltage is fedthroug...
ROTOR FIELD FEEDBACK, AUXILIARY AND WIRE FEEDERPOWER The AC voltage developed in the field winding is fed tothe full wave field bridge. The DC output of the fieldbridge is filtered by the field capacitor and controlledby the printed circuit board according to the setting ofthe machine’s output contr...
WELD WINDING, REACTOR ANDRANGE SWITCH The stator weld winding is connected to the reactorand range switch. The inductance in the reactor offersan impedance to current flow. The reactor coil istapped at various points. As the range switch is rotat-ed, different amounts of reactor coil are brought int...
OUTPUT BRIDGE, CHOKE, POLARITY SWITCH, OUTPUT CONTACTOR AND OUTPUT TERMINALS The AC voltage developed in the stator weld windingis delivered, through the reactor and range switch, tothe output bridge and polarity switch. Dependingupon the setting of the polarity switch, either AC volt-age or DC volt...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-2 F-2 RANGER 300 D AND 300 DLX HOW TO USE TROUBLESHOOTING GUIDE Service and repair should...
TROUBLESHOOTING & REPAIR F-3 F-3 RANGER 300 D AND 300 DLX Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Sometimes machine failures appear to be due to PCboard fai...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-4 F-4 RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED I...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-5 F-5 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED I...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-6 F-6 RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED I...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-7 F-7 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED I...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-8 F-8 RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED I...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-11 F-11 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC F-12 F-12 RANGER 300 D AND 300 DLX TROUBLESHOOTING & REPAIR OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-13 F-13 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-14 F-14 RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-15 F-15 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-16 F-16 RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-17 F-17 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-18 F-18 RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-19 F-19 RANGER 300 D AND 300 DLX TROUBLESHOOTING GUIDE OBSERVE SAFETY GUIDELINES DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC F-20 F-20 TROUBLESHOOTING & REPAIR RANGER 300 D AND 300 DLX OBSERVE SAFETY GUIDELINES TROUBLESHOOTING GUIDE DETAILED...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC ROTOR RESISTANCE TEST Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthor...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-22 F-22 RANGER 300 D AND 300 DLX ROTOR RESISTANCE TEST (continued) FIGURE F.1 – ROTOR BRU...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-23 F-23 RANGER 300 D AND 300 DLX WARNING OUTPUT RECTIFIER BRIDGE TEST Service and repair ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-24 F-24 RANGER 300 D AND 300 DLX OUTPUT RECTIFIER BRIDGE TEST (continued) FIGURE F.2 – LO...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-25 F-25 RANGER 300 D AND 300 DLX WARNING FUEL SHUTDOWN SOLENOID RESISTANCE TEST Service a...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TEST PROCEDURE 1. Conduct this test with the engine off. 2. Unlatch and open the right side engine access door. 3. Locat...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-28 F-28 RANGER 300 D AND 300 DLX HIGH SPEED SOLENOID TEST (continued) FIGURE F.5 – SOLENO...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-29 F-29 RANGER 300 D AND 300 DLX WARNING ENGINE THROTTLE ADJUSTMENT TEST Service and repa...
TROUBLESHOOTING & REPAIR F-30 F-30 RANGER 300 D AND 300 DLX Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F.6 –...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-31 F-31 RANGER 300 D AND 300 DLX ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F.7 –...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-32 F-32 RANGER 300 D AND 300 DLX ENGINE THROTTLE ADJUSTMENT TEST (continued) 6. If either...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-33 F-33 RANGER 300 D AND 300 DLX WARNING AUXILIARY AND FIELD WINDING TEST Service and rep...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-34 F-34 RANGER 300 D AND 300 DLX AUXILIARY AND FIELD WINDING TEST (continued) FIGURE F.9 ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-35 F-35 RANGER 300 D AND 300 DLX AUXILIARY AND FIELD WINDING TEST (continued) FIGURE F.10...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-36 F-36 RANGER 300 D AND 300 DLX AUXILIARY AND FIELD WINDING TEST (continued) FIGURE F.11...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-38 F-38 RANGER 300 D AND 300 DLX ROTOR VOLTAGE TEST (continued) FIGURE F.12 – LOCATION OF...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC INSTALLATION F-40 F-40 RANGER 300 D AND 300 DLX CHARGING CIRCUIT TEST (continued) FIGURE F.13 – VOLTAGE REGULATOR LEADS ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-41 F-41 RANGER 300 D AND 300 DLX This is the typical auxiliary outputvoltage generated fr...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-42 F-42 RANGER 300 D AND 300 DLX This is the typical CV output voltagegenerated from a pr...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-43 F-43 RANGER 300 D AND 300 DLX This is the typical DC output voltagegenerated from a pr...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-44 F-44 RANGER 300 D AND 300 DLX This is the typical AC output voltagegenerated from a pr...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-45 F-45 RANGER 300 D AND 300 DLX This is NOT the typical DC (+) outputvoltage waveform. O...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-46 F-46 RANGER 300 D AND 300 DLX This is NOT the typical CV outputvoltage waveform. The c...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-47 F-47 RANGER 300 D AND 300 DLX This is the typical CV output voltagegenerated from a pr...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-48 F-48 RANGER 300 D AND 300 DLX SCOPE SETTINGS Volts/Div .....................50V/Div.Ho...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-49 F-49 RANGER 300 D AND 300 DLX 0 volts 5 ms 50 volts SCOPE SETTINGS Volts/Div ............
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-50 F-50 RANGER 300 D AND 300 DLX BRUSH REMOVAL AND REPLACEMENT WARNING Service and repair...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-51 F-51 RANGER 300 D AND 300 DLX BRUSH REMOVAL AND REPLACEMENT (continued) FIGURE F.14 – ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-52 F-52 RANGER 300 D AND 300 DLX 12. Slowly remove the non-metallic retainer from the bru...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-54 F-54 RANGER 300 D AND 300 DLX FIELD CAPACITOR AND/OR RECTIFIER BRIDGE REMOVAL AND REPL...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-55 F-55 RANGER 300 D AND 300 DLX FIELD CAPACITOR AND/OR RECTIFIER BRIDGE REMOVAL AND REPL...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-57 F-57 RANGER 300 D AND 300 DLX CONTROL BOARD REMOVAL AND REPLACEMENT (continued) FIGURE...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-58 F-58 RANGER 300 D AND 300 DLX 11. With the 1/4” nut driver, remove the screws holding ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-59 F-59 RANGER 300 D AND 300 DLX WARNING OUTPUT RECTIFIER BRIDGE REMOVAL AND REPLACEMENT ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-60 F-60 RANGER 300 D AND 300 DLX OUTPUT RECTIFIER BRIDGE REMOVAL AND REPLACEMENT (continu...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-61 F-61 RANGER 300 D AND 300 DLX OUTPUT RECTIFIER BRIDGE REMOVAL AND REPLACEMENT (continu...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-63 F-63 RANGER 300 D AND 300 DLX OUTPUT CAPACITOR BANK REMOVAL AND REPLACEMENT (RANGER 30...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-65 F-65 RANGER 300 D AND 300 DLX OUTPUT CONTACTOR REMOVAL AND REPLACEMENT (RANGER 300 DLX...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIRs F-66 F-66 RANGER 300 D AND 300 DLX OUTPUT CONTACTOR REMOVAL AND REPLACEMENT (RANGER 300 DL...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-68 F-68 RANGER 300 D AND 300 DLX STATOR AND/OR REMOVAL AND REPLACEMENT (continued) FIGURE...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-69 F-69 RANGER 300 D AND 300 DLX STATOR AND/OR REMOVAL AND REPLACEMENT (continued) STATOR...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-70 F-70 RANGER 300 D AND 300 DLX 21. Using the 1/2” wrench, remove the three reactor moun...
REASSEMBLY NOTES 1. Be sure to remove the rotor bearing from the stator frame before reinstalling therotor/stator Also remove the tolerancering. 2. Install the rotor to the flex plate and install the flex plate to the engine. 3. Carefully install the stator. Tighten the eight bolts finger-tight only...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC RETEST AFTER REPAIR Retest a machine: • If it is rejected under test for any reason that requires you to remove any mech...
G-1 G-1 RANGER 300 D AND 300 DLX Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC ELECTRICAL DIAGRAMS TABLE OF CONTENTS -ELECTRICAL DIAGRAMS SECTION- ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
ELECTRICAL DIAGRAMS G-5 RANGER 300 SCHEMATIC - CONTROL PC BOARD A G-5 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC NOTE: This diagram is for reference only. It may n...
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only...
ELECTRICAL DIAGRAMS G-7 RANGER 300 SCHEMATIC - BYPASS PC BOARD G-7 Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC NOTE: This diagram is for reference only. It may not ...
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro- vided for reference only...
SVM ERROR REPORTING FORM We need to know if there are errors in our manuals. We also value any suggestions as toadditional tests or procedures that would make this SVM a better tool for you. If you discover new or different “Problems or Symptoms” that are not covered in the three col-umn troubleshoo...
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- Lincoln Electric SVM194-A Manual