Lincoln Electric SVM138-A - Manuals
Lincoln Electric SVM138-A – Manual in PDF format online.
Manuals:
Manual Lincoln Electric SVM138-A
Summary
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. O...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY ii ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter l...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY iii iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National ...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SAFETY iv iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dans cemanuel aussi bien que les précautions de sûr...
MASTER TABLE OF CONTENTS v v Page Safety .................................................................................................................................................i-iv Installation ...................................................................................................
NOTES vii vii LN-9 GMA Wire Feeder Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC
TABLE OF CONTENTS - INSTALLATION SECTION - Section A-1 Section A-1 Installation Technical Specifications ..............................................................................................................A-2 Installing the LN-9GMA 2-Roll and 4-Roll Models ....................................
INSTALLATION A-2 A-2 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TECHNICAL SPECIFICATIONS INPUT POWER Supplied by power source: 115 VAC, 50/60 ...
INSTALLING THE LN-9 GMA2-ROLL AND 4-ROLL MODELS ATTACHING THE WIRE REEL STAND Both the 2-Roll and 4-Roll LN-9 GMA are shipped with-out the wire reel stand attached. The screws and wash-ers for mounting the wire reel stand are included withthe LN-9 GMA (fastened in their respective mountingholes). To...
ROUTING THE ELECTRODE The electrode supply may be either from reels, Readi-Reels, spools, or bulk packaged drums or reels.Observe the following precautions: • The electrode must be routed to the wire feed unit so that the bends in the wire are at a minimum. Theforce required to pull the wire from th...
INSTALLATION A-5 A-5 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE A.2 – STRAIN RELIEF CLAMP CONNECTING THE POWER INPUT CABLEASSEMBLY TO T...
INSTALLATION A-7 A-7 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE A.4 – CONNECTION OF LN-9 GMA TO DC-250, DC-400, and CV/CVI POWER SOURCE...
INSTALLATION A-10 A-10 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE A.7 – CONNECTION OF LN-9 GMA TO PULSE POWER 500 POWER SOURCES TO LN-9...
INSTALLATION A-11 A-11 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE A.8 – CONNECTION OF LN-9 GMA TO V300 POWER SOURCES ELECTRODE CABLETO ...
INSTALLATION A-12 A-12 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC MACHINE GROUNDING LN-9 GMA wire feeders are grounded to the powersource thro...
INSTALLATION A-13 A-13 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CONNECTING THE GUN CABLE TOTHE WIRE FEEDER A variety of gun and cable assemb...
HOOKING UP GMA SHIELDINGGAS CYLINDER may explode if damaged. • Gas under pressure is explosive. •· Always keep gas cylinders in an upright position and always keepthem chained to the undercarriageor a stationary support. See American National Standard Z-49.1, "Safety inWelding and Cutting," ...
TABLE OF CONTENTS - OPERATION SECTION - Section B-1 Section B-1 LN-9 GMA Wire Feeder Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Operation Operating Instructions .................................................................................................
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC B-2 B-2 LN-9 GMA Wire Feeder OPERATING INSTRUCTIONS Read and understand this entire section of operatinginstructions ope...
GENERAL DESCRIPTION The LN-9 GMA 2-Roll and 4-Roll semiautomatic wirefeeder models feature the precise "set and forget" dig-ital procedure control and the other welding and oper-ator features pioneered by the original LN-9 models.In addition, the LN-9 GMA models also have the fol-lowing adva...
DC CONSTANT VOLTAGE POWERSOURCES The following welding system power sources are avail-able for use with all LN-9 GMA models: The Idealarc ® DC-250, DC-400, CV-400, CV-500 and, DC-600 are recommended for use with any LN-9 GMAmodel, as well as the Pulse Power 500, Invertec V300,and DC650 Pro, with the...
OPERATION B-5 B-5 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CONTROLS AND SETTINGS Operator controls for LN-9 GMA models are shown inFigure B....
FIGURE B.3 – WIRE FEEDER CONTROLS FOR LN-9 GMA OPERATION B-6 B-6 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC
OPERATION B-7 B-7 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC FIGURE B.4 – WIRE FEEDER CONTROLS FOR LN-9F GMA
If such a grounding lead fault occurs, the meter will stillbe on and will be reading. The trigger circuit will notoperate, however. To release the circuit, press the"GLP Reset" button. See Figure B.3 or B.4 for the location of this button. The following precautions are recommended to avoidGL...
DRIVE ROLL INSTALLATION CHANGING DRIVE ROLLS FOR 2-ROLLWIRE FEEDERS To change drive rolls on a 2-roll wire feeder, refer toFigure B.5 and perform the following steps. NOTE: Although an LN-9 GMA model is shown in Figure B.5, the following procedure alsoapplies to LN-9F GMA models. 1. Rotate the latch...
CLAMPING COLLAR DRIVE ROLL HALVES SPACER(IF REQ'D) KEY OUTPUTSHAFT GUIDE TUBE DETAIL OUTGOING GUIDE TUBE INSERT OUTGOING GUIDE TUBE LARGE RADIUS DRIVE ROLL INCOMING GUIDE TUBE SMALL RADIUS IDLE ROLL OPERATION B-11 B-11 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Sec...
OPERATION B-13 B-13 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC CLAMPINGCOLLAR SPACER (IFREQUIRED) DRIVE ROLL HALVES KEY OUTPUTSHAFT OUTGOING G...
OPERATION B-14 B-14 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC WIRE LOADING Loading a 22 to 30 Lb. (10 to 14 kg) Readi-ReelPackage Using the M...
LOADING A 10 TO 30 LB. (4.5 TO 14 KG)SPOOL (12" DIAMETER) OR 13 - 14 LB.(6 KG) INNERSHIELD COIL: The Spindle should be located in the LOWER mounting hole. (For 8" (200 mm) spools, a K468 spindle adapter mustfirst be slipped onto spindle.) (For 13-14 lb. (6 Kg) Innershield coils, a K435 CoilA...
LOADING 50 AND 60 LB. COILS ON 1”SPINDLE (K299 or K303 Wire Reel Stand) ADJUSTABLE WIRE REEL BRAKE The mount for standard 50 and 60 pound electrodecoils includes a two position brake assembly.Generally the brake should be a the inner position(nearest to the wire reel shaft) for wire feed speedsbelow...
FEEDING ELECTRODE AND BRAKE ADJUSTMENT 1. Turn the reel until the free end of the electrode isaccessible. 2. While tightly holding the electrode, cut off the bentend. Straighten the first 6 inches. 3. Cut off the first inch. Insert the free end throughthe incoming guide tube. 4. Insert the free end ...
OPERATION B-18 B-18 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC IDLE ROLL PRESSURE SETTING The idle roll pressure is set at the factory backed ...
VOLTAGE CONTROL RESPONSE The LN-9 GMA is provided with selectable voltage con-trol response. Proper setting depends on the powersource and process being used. Refer to the appropri-ate power source connection diagram for the properconnection of the jumpers located on the LN-9 GMAVoltage Board. To ch...
MAKING A WELD 1. Inch the electrode through the gun and cable andthen cut the electrode within approximately 3/8" ofthe end of the contact tip for solid wire and withinapproximately 3/4" of the extension guide for coredwire. 2. Connect the work cable to the metal to be welded.The work cable ...
AUXILIARY EQUIPMENT CONTACTS The power for 115 volt AC auxiliary equipment can beobtained from the terminals inside the LN-9 GMA con-trol box. The contacts are “hot” whenever the trigger ispressed or the unit is welding. The current draw of thiscircuit must not exceed 1/4 ampere. TURN THE INPUT POWE...
WIRE FEEDER ACCESSORIES BURNBACK TIMER KIT (K419) Provides a precise control of the electrode burnbackat the end of the weld. Prevents crater sticking andprovides proper stickout for starting the next weld.Recommended especially when welding with small(0.023-1/16") diameter wire at high wire fee...
ACCESSORIES C-6 C-6 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC GMA TIMER KIT (K418) Provides the following functions: 1. Preflow Control - Pro...
ACCESSORIES C-7 C-7 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC SWIVEL PLATFORM (K178-1) For all LN-9 GMA wire reel stand combinations. Formoun...
K58 MAGNETIC SEPARATOR The K58 is a permanent magnet type separatordesigned to fit the top of the standard fill funnel of thecontinuous flux feed system. The purpose of the separator is to remove magneticmaterials such as mill scale and any other extraneousmagnetic materials which may have been reco...
TABLE OF CONTENTS - MAINTENANCE SECTION - Section D-1 Section D-1 LN-9 GMA Wire Feeder Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Maintenance Routine Maintenance ................................................................................................
SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should perform this maintenance. • Turn the input supply power OFF at the disconnect switch orfuse box before working on thisequipment. • Do not touch electrically hot parts. ROUTINE MAINTENANCE DRIVE ROLLS AND GUIDE TUBES After ...
GUN AND CABLE MAINTENANCE For instructions on periodic maintenance for the weld-ing gun and cables, refer to the manual for your specif-ic model of welding gun. PROPER SPEED SENSOR MODULEMOUNTING The LN-9 GMA Speed Sensor Module is a three leadHall-Effect switch device encased in an externallythread...
The following Figures D.2 and D.3 should serve as aguide to determine if a particular gun or switch can beconnected to the LN-9 GMA and LN-9F GMA. “A” Diameter Hole to be Concentric to Wire Size .749/.747 (19.0/18.9) in. (mm) Diameter Within .008 (.20) F.I.M. 0.68-5/64 (1.7-2.0) .125 [1/8” (3.2 mm) ...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Section E-1 Section E-1 LN-9 GMA Wire Feeder Theory of Operation ............................................................................................................. Section E General Description ..........
POWER INPUT CIRCUITS The 115VAC is applied (usually from the welding powersource) via the input connector and through the circuitbreaker and R1 resistor to the power board, the T2 trig-ger transformer, and the T1 transformer. The 24VAC developed at the T2 trigger transformer isapplied to the trigger...
TRIGGER AND SHUTDOWN CIRCUIT When the gun trigger switch is activated (closed), thetrigger board completes the trigger signal path. Thisenergizes the CR1 relay located on the power board.The CR1 relay activates the wire drive motor and the#2 and #4 circuit, which then activates the Lincolnwelding po...
ARC VOLTAGE, WIRE SPEED CONTROL AND METERING The arc voltage, which is sensed at the work piece andmotor gear box, is connected through a polarity switchto the voltage board. This actual arc voltage is com-pared to the reference preset voltage that is set by thevoltage control. The voltage board det...
Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Section F-1 Section F-1 LN-9 GMA Wire Feeder Troubleshooting & Repair Section ................................................................................Section F How to Use Troubleshooting Guide ..........
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory Trained Personn...
ELECTRIC SHOCK can kill. Have an electrician install and servicethis equipment. Turn the machine OFFbefore working on equipment. Do nottouch electrically hot parts. Sometimes machine failures appear to be due to PCboard failures. These problems can sometimes betraced to poor electrical connections. ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-4 F-4 LN-9 GMA Wire Feeder Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-5 F-5 LN-9 GMA Wire Feeder TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-6 F-6 LN-9 GMA Wire Feeder Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-7 F-7 LN-9 GMA Wire Feeder TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-8 F-8 LN-9 GMA Wire Feeder Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-9 F-9 LN-9 GMA Wire Feeder TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-10 F-10 LN-9 GMA Wire Feeder Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-11 F-11 LN-9 GMA Wire Feeder TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC F-12 F-12 LN-9 GMA Wire Feeder TROUBLESHOOTING & REPAIR TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-14 F-14 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-15 F-15 LN-9 GMA Wire Feeder TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-16 F-16 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-18 F-18 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-20 F-20 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-21 F-21 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-22 F-22 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
TROUBLESHOOTING & REPAIR F-23 F-23 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-24 F-24 LN-9 GMA Wire Feeder T1 TRANSFORMER TEST WARNING Service and repair should be per...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-25 F-25 LN-9 GMA Wire Feeder T1 TRANSFORMER TEST (continued) TEST PROCEDURE 1. Remove inp...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-26 F-26 LN-9 GMA Wire Feeder 6. Using the volt/ohmmeter, check for 10VAC at secondary lea...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-28 F-28 LN-9 GMA Wire Feeder T2 TRANSFORMER TEST (continued) FIGURE F.3 – “PROTECTION CIR...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-29 F-29 LN-9 GMA Wire Feeder T2 TRANSFORMER TEST (continued) 4. Locate the T2 transformer...
TROUBLESHOOTING & REPAIR F-30 F-30 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC T2 TRANSFORMER TEST (continued) Electric Shock can kill. • W...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-31 F-31 LN-9 GMA Wire Feeder WARNING WIRE DRIVE MOTOR TEST Service and repair should be p...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-32 F-32 LN-9 GMA Wire Feeder WIRE DRIVE MOTOR TEST (continued) FIGURE F.6 – LEAD #539 AND...
ELECTRIC SHOCK can kill. • With power applied, there are high voltagesinside the wire feeder.Do not reach into thewire feeder or touch anyinternal part of the wirefeeder while power isapplied. 6. Apply 115 VAC power. 7. With the gun trigger activated or the gun ter- minals jumpered together (see the...
HALL EFFECT MODULE TEST AND ALIGNMENT Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your factory warranty. For your safety and to...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-35 F-35 LN-9 GMA Wire Feeder HALL EFFECT MODULE FEEDBACK TEST PROCEDURE 1. Remove the inp...
ELECTRIC SHOCK can kill. • With power applied, there are high voltagesinside the wire feeder.Do not reach into thewire feeder or touch anyinternal part of the wirefeeder while power isapplied. 6. Apply input power to the LN-9 GMA and test for 15VDC at leads #525(+) to #510(-). Thisis the supply volt...
HALL EFFECT MODULE ALIGNMENT TEST PROCEDURE The LN-9 GMA wire speed sensor is a threelead hall-effect device encased in an externallythreaded housing. It is screwed into a mountingplate on the motor side of the wire drive gear-box. See Figure F.8. 1. Remove the input power to the LN-9 GMA. 2. Check ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-38 F-38 LN-9 GMA Wire Feeder WARNING VOLTMETER ACCURACY TEST Service and repair should be...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-39 F-39 LN-9 GMA Wire Feeder VOLTMETER ACCURACY TEST (continued) FIGURE F.9 – VOLTMETER C...
ELECTRIC SHOCK can kill. • With power applied, there are high voltages insidethe wire feeder. Do notreach into the wire feederor touch any internal partof the wire feeder whilepower is applied. 3. With the LN-9 GMA gun trigger closed or the gun terminals jumpered together (see theWiring Diagram), th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-41 F-41 LN-9 GMA Wire Feeder WARNING METER CIRCUIT ACCURACY TEST Service and repair shoul...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-42 F-42 LN-9 GMA Wire Feeder METER CIRCUIT ACCURACY TEST (continued) FIGURE F.10 – METER ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-43 F-43 LN-9 GMA Wire Feeder METER CIRCUIT ACCURACY TEST (continued) 5. Test for AC suppl...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-44 F-44 LN-9 GMA Wire Feeder METER CIRCUIT ACCURACY TEST (continued) Test Digital Meter A...
Test Meter PC Board Wire Feed Speed Accuracy.(Metric Models Only) 1. Use a test meter with at least 3-1/2 digits and ± 0.5% accuracy. 2. Connect the + probe to lead called for in the table below and the - probe to lead #510C. NOTE: The coating will have to be removed from thetest points. 3. With the...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-47 F-47 LN-9 GMA Wire Feeder WIRE SPEED ACCURACY TEST (continued) TEST PROCEDURE Perform ...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-48 F-48 LN-9 GMA Wire Feeder WARNING OUT OF VOLTAGE RANGE SHUT DOWN TEST Service and repa...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-49 F-49 LN-9 GMA Wire Feeder OUT OF VOLTAGE RANGE SHUT DOWN TEST (continued) FIGURE F.12 ...
TROUBLESHOOTING & REPAIR F-50 F-50 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC OUT OF VOLTAGE RANGE SHUT DOWN TEST (continued) 8. If the AC...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-52 F-52 LN-9 GMA Wire Feeder GENERAL POWER SUPPLY TESTS (continued) TEST PROCEDURE 1. Rem...
TROUBLESHOOTING & REPAIR F-53 F-53 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC GENERAL POWER SUPPLY CHECKS CHECKPOINT TEST CONNECTOR LEAD N...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-55 F-55 LN-9 GMA Wire Feeder FIGURE F.13 – METER PANEL ASSEMBLY SCREWS MOUNTING SCREWS ME...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-56 F-56 LN-9 GMA Wire Feeder FIGURE F.15 – METER PC BOARD REMOVAL 4 MOUNTING NUTS DIGITAL...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-58 F-58 LN-9 GMA Wire Feeder PROCEDURE 1. Remove input power to the LN-9 GMA wire feeder....
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-59 F-59 LN-9 GMA Wire Feeder WARNING T1 TRANSFORMER REMOVAL AND REPLACEMENT Service and r...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-60 F-60 LN-9 GMA Wire Feeder PROCEDURE 1. Remove input power to the LN-9 GMA. 2. Using th...
Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR F-62 F-62 LN-9 GMA Wire Feeder 8. Remove the two phillips head screws from the control PC b...
TROUBLESHOOTING & REPAIR F-63 F-63 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC T1 TRANSFORMER REMOVAL AND REPLACEMENT (continued) 11. Using...
F-64 F-64 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR DRIVE MOTOR REMOVAL AND REPLACEMENT WARNING Service and repa...
F-65 F-65 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR DRIVE MOTOR REMOVAL AND REPLACEMENT (continued) PROCEDURE 1....
F-66 F-66 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR DRIVE MOTOR REMOVAL AND REPLACEMENT (continued) 11. Remove t...
TROUBLESHOOTING & REPAIR F-67 F-67 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC 12. Lift the right side cover assembly and care- fully lift ...
F-68 F-68 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC TROUBLESHOOTING & REPAIR DRIVE MOTOR REMOVAL AND REPLACEMENT (continued) 15. With the...
TROUBLESHOOTING & REPAIR F-69 F-69 LN-9 GMA Wire Feeder Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Section TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC Retur n to Master TOC RETEST AFTER REPAIR Retest the LN-9 GMA wire feeder: If it f...
G-3 ELECTRICAL DIAGRAMS LN-9 GMA Wiring Diagram-LN-9 GMA CLEVELAND, OHIO U.S.A. 1 - 1 0 - 9 7 G L 1 0 2 4 7 601 602 510C 518 510 517 519 560 561 562 1 4 3 6 2 5 11 7 8 9 10 12 ( J 8 ) ( P 8 ) 601 602 510A 510B 518 518 510 517 519 560 561 562 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 5 1 8 5 6 2 5 1 8 5 1 0 C 2 ...
G-5 ELECTRICAL DIAGRAMS LN-9 GMA Voltage Board Schematic 5 . 6 2 K R42 5 2 5 5 0 0 5 2 4 5 1 0 5 1 0 5 1 4 5 2 5 5 1 0 5 6 . 2 K R21 D 1 0 1 5 . 0 K R20 5 2 1 A 1 0 0 K R19 5 3 0 D 1 1 5 3 0 5 0 0 3 3 2 K R22 2 2 . 1 K R23 ( + 1 5 V ) 5 2 2 5 2 4 5 1 0 T O R 1 0 7 S H U T D O W N X 2 7 6 5 D 9 J 2 1...
G-6 ELECTRICAL DIAGRAMS LN-9 GMA Power PC Board Schematic 3 2 A 4 5 0 4 7 R1 5 3 2 M 5 4 1 R E V D I R E C T I O N S 7 S W I T C H D 3 5 3 1 7 A 5 5 4 1 B 5 3 1 5 3 9 B 3 2 A 3 2 A D 2 H O T H O T - C O L D 2 A 5 2 4 A 5 0 0 6 2 0 5 3 0 6 2 0 6 2 1 H O T I N T E R L O C K S 2 A 9 11 3 1 3 J 1 1 X 2 ...
G-7 ELECTRICAL DIAGRAMS LN-9 GMA Trigger PC Board Schematic G E N E R A L I N F O R M A T I O N 1 W 7 5 V D Z 2 2.21K R12 4.75K R14 5 5 3 0 D Z - 2 R - 1 5 1 7 9 5 0 M L A S T N O . U S E D O N H O L E S S I Z E S P E R E - 2 0 5 6 C h Õ g e . S h t . N o . T H E L I N C O L N E L E C T R I C C O . ...
G-8 ELECTRICAL DIAGRAMS LN-9 GMA PM Control Schematic 5 2 5 1 5 . 0 K R 2 1 2 6 7 R 4 4 5 2 0 5 2 5 5 2 5 5 2 5 J - 1 0 V - 1 0 V + 1 0 V + 1 5 V + 1 5 V + 1 5 V + 1 5 V + 1 5 V - 1 0 V + 1 0 V THE LINCOLN ELECTRIC CO. DATE DR. CLEVELAND, OHIO U.S.A. 1A, 400V DIODES = LM CHK. NONE X 3 7 6 5 5 0 V 4 ...
G-9 ELECTRICAL DIAGRAMS LN-9 GMA Meter Board Schematic 1 5 1 0 5 6 1 2 8 4 5 1 0 C B 8 5 1 0 B C 7 5 1 8 5 1 7 5 6 2 T P 5 3 A C E 5 1 9 5 6 0 W I T H O U T A F F E C T I N G C I R C U I T B O A R D T H I S D I A G R A M M A Y N O T S H O W T H E E X A C T C O M P O N E N T S R E S I S T O R S = O h...
G-10 ELECTRICAL DIAGRAMS LN-9 GMA Operating Schematic 17 63 12-21-89C 11-9-90D 11-1-91A 1-21-94H 3-25-94A 6-7-96A 8-2-96B L N - 9 G M A A N D L N - 9 F G M A O P E R A T I N G S C H E M A T I C D A D N O N E 1 7 6 3 6 - 2 6 - 8 6 6 - 2 5 - 9 2 t UNLESS OTHERWISE SPECIFIED TOLERANCE ON HOLE SIZES PER...
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