Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 4 - Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...
Page 5 - PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dans cemanuel aussi bien que les précautions de sûreté générales suiv-antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secouss...
Page 6 - Thank You; On-Line Product Registration; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - vi; TAbLE OF CONTENTS
Page Installation .......................................................................................................Section A Safety Precautions ..............................................................................................A-1 Connector Kit Installation to Gun Cable................
Page 8 - INSTALLATION; SAFETY PRECAUTIONS; ELECTRIC SHOCK
A-1 INSTALLATION MAGNUM® & MAGNUM® PRO CURVE 200 GUNS A-1 CONNECTOR KIT INSTALLATIONTO GUN CAbLE The MAGNUM® & MAGNUM® PRO CURVE 200cable is shipped as a generic assembly and must bea s s e m b l e d w i t h e i t h e r a K 4 6 6 - 1 , - 2 , - 3 , - 4 o r - 5Connector Kit. K466-1 Installatio...
Page 9 - LINER INSTALLATION; CAUTION
A-2 INSTALLATION MAGNUM® & MAGNUM® PRO CURVE 200 GUNS A-2 c. For L-Tec machines that require lead connections t o m a d e a t a t e r m i n a l s t r i p l o c a t e d w i t h i n t h emachine (L-Tec 225), a gun control cable withforked terminals is provided. Connect the terminatedleads to the t...
Page 10 - CONNECTION TO FEEDER
A-3 INSTALLATION MAGNUM® & MAGNUM® PRO CURVE 200 GUNS A-3 CONTACT TIP AND GAS NOzzLE INSTAL-LATION a. Choose the correct size contact tip for the elec- trode being used (wire size is stenciled on theside of the contact tip) and screw it snugly into thegas diffuser. b. Be sure the nozzle insulato...
Page 12 - OPERATION; 00 AMPS AT 60% DUTY CYCLE WITH CO
MAGNUM® & MAGNUM® PRO CURVE 200 GUNS b-1 OPERATION b-1 Read and understand this entire section beforeoperating your machine. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal wiring. • I n s u l a t e y o u r s e l f f r o m t...
Page 13 - MAGNUM® PRO CURVE 200
b-2 OPERATION b-2 ELECTRODES AND EQUIPMENT The MAGNUM® & MAGNUM® PRO CURVE 200 gunand cable has been designed for use with Lincoln L-50 and Super Arc L-56, solid steel wire electrodes forthe GMAW process and Lincoln Outershield ® cored electrodes for the gas-shielded FCAW process. Referto the ap...
Page 14 - MAINTENANCE; LINER REMOVAL AND REPLACEMENT
D-1 MAINTENANCE D-1 MAGNUM® & MAGNUM® PRO CURVE 200 GUNS Excessive pressure at the start may cause the dirtto form a plug. Flex the cable over its entire length and again blowout the cable. Repeat this procedure until no furtherdirt comes out. Cable Cleaning The MAGNUM® & MAGNUM® PRO CURVE 2...
Page 17 - TROUbLESHOOTING; HOW TO USE TROUbLESHOOTING GUIDE
E-1 TROUbLESHOOTING E-1 MAGNUM® & MAGNUM® PRO CURVE 200 GUNS If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CA...
Page 18 - PRObLEMS
E-2 TROUbLESHOOTING E-2 MAGNUM® & MAGNUM® PRO CURVE 200 GUNS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility f...