Page 2 - FOR ENGINE; SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; ELECTRIC AND
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors...
Page 3 - E L E C T R I C S H O C K c a n
ii SAFETY ii POWER FEED 10 / R ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable cloth...
Page 4 - FOR ELECTRICALLY
iii SAFETY iii POWER FEED 10 / R FOR ELECTRICALLY powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendati...
Page 5 - PRÉCAUTIONS DE SÛRETÉ; PRÉCAUTIONS DE SÛRETÉ POUR
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la seco...
Page 6 - Please Examine Carton and Equipment For Damage Immediately
v v T Th ha an nk k Y Yo ou u for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment....
Page 7 - vi; TABLE OF CONTENTS
vi TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications .......................................................................................................A-1 Safety Precautio...
Page 8 - INSTALLATION; TECHNICAL SPECIFICATIONS – Power Feed 10 Robotic-K1780-1
POWER FEED 10 / R A-1 INSTALLATION A-1 TECHNICAL SPECIFICATIONS – Power Feed 10 Robotic-K1780-1 WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO Wire Size Wire Size Speed Solid Cored Speed Solid Cored K1780-1 Power Feed 10 50-800 IPM .025 - 3/32 in. .035 - .120...
Page 9 - SAFETY PRECAUTIONS; MOUNTING OF THE PF10/R
A-2 INSTALLATION POWER FEED 10 / R A-2 SAFETY PRECAUTIONS MOUNTING OF THE PF10/R Mount the wire drive unit by means of the 4 holes in the bottom of the wire drive base. Note that the gear- box assembly is electrically “hot” when welding. Therefore, make certain the gearbox does not come in contact w...
Page 10 - NEGATIVE ELECTRODE POLARITY; CONTROL CABLE; CONTROL CABLE CONNECTIONS
A-3 INSTALLATION POWER FEED 10 / R A-3 When using an inverter type power source, Use the largest welding (electrode and work) cables that are practical. At least 2/0 copper wire - even if the aver- age output current would not normally require it. When pulsing, the pulse current can reach very high ...
Page 11 - CONTROL CABLE SPECIFICATIONS
A-4 INSTALLATION POWER FEED 10 / R A-4 CONTROL CABLE SPECIFICATIONS It is recommended that genuine Lincoln control cables be used at all times. Lincoln cables are specifically designed for the communication and power needs of the Power Wave / Power Feed system. The use of non-standard cables, especi...
Page 13 - PROCEDURE TO INSTALL DRIVE ROLLS
A-6 INSTALLATION POWER FEED 10 / R A-6WIRE FEED DRIVE ROLL KITS NOTE: The maximum rated solid and cored wire sizes and selected drive ratios are shown on the SPECIFICATIONS in the front of this sec- tion. The electrode sizes that can be fed with each roll and guide tube are stenciled on each part. C...
Page 14 - ADAPTERS
A-7 INSTALLATION POWER FEED 10 / R A-7GUN RECEIVER BUSHINGS AND ADAPTERS The Power Feed wire feeders are equipped with facto- ry installed K1500-2 gun connection kits. These kits are for guns having a Tweco #2-#4 type connector. The Power Feed 10/R has been designed to make connecting a variety of g...
Page 15 - Feeding Electrode and Brake Adjustment; Drive Roll Pressure Setting
A-8 INSTALLATION POWER FEED 10 / R A-8 3. If the only result is drive roll slippage, disengage the gun, pull the gun cable forward about 6" (150 mm). There should be a slight waviness in the exposed wire. If there is no waviness, the pressure is too low. Increase the pressure setting 3 turns, re...
Page 16 - OPERATION; SAFETY INSTRUCTIONS
GENERAL DESCRIPTION The Power Feed 10 Robotic is a high performance, digitally controlled, modular wire feeder. Properly equipped, it can support the GMAW, GMAW-P and FCAW processes. The Power Feed wire feeders are designed to be a part of a modular, multi-process welding system. The Power Feed 10 R...
Page 17 - ACCESSORIES; DRIVE ROLL AND GUIDE TUBE KITS; OPTIONAL EQUIPMENT
PLATFORM COMMONALITIES • Power Feed 10 series Feedhead. • CGA gas connections. • Quick connect water connections. • Works with all PowerWave ArcLink systems. “It is not compatible with the PowerWave 350, 450 or 500 or Linc-net PowerWave 455ʼs” OPERATIONAL FEATURES AND CONTROLS • All procedure settin...
Page 18 - MAINTENANCE; AVOIDING WIRE FEEDING PROBLEMS; ROUTINE MAINTENANCE
D-1 MAINTENANCE D-1 POWER FEED 10 / R AVOIDING WIRE FEEDING PROBLEMS Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: a) Do not bend the conduit more than 45°. b) Keep the minimum amount of conduit necessary for the wire reel to connect to ...
Page 19 - TROUBLESHOOTING; CAUTION; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 POWER FEED 10 / R If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshoot...
Page 20 - PROBLEMS
E-2 TROUBLESHOOTING E-2 POWER FEED 10 / R Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troublesho...
Page 23 - DIAGRAMS
F-1 DIAGRAMS F-1 POWER FEED 10 / R NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Depa...
Page 24 - POWER FEED 10 / R DIMENSION PRINT
F-2 DIAGRAMS F-2 POWER FEED 10 / R POWER FEED 10 / R DIMENSION PRINT 1 2 .2 3 3 .5 4 1 .7 7 1 .2 0 1 .1 2 1 .9 7 1 1 .9 8 1 0 .2 3 7 .7 5 .7 5 2 .0 0 .4 4 . . 1 2 /2 0 0 0 L 1 1 5 7 9 1 1 .9 8 2 .7 5 1 .4 7 1 .2 2 1 .4 8 2 .0 8 Ø .1 5 6 (2 H O L E S ) .6 5 X 3 .2 9 S LO T 1 /4 -2 0 , 2 PL A C E S 1 ...
Page 25 - NOTES