Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ʻ93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A...
Page 9 - INSTALLATION; INPUT - DIESEL ENGINE; PHYSICAL DIMENSIONS
VANTAGE ® 400 1. Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. * To Top of enclosure, add 10.68”(271.3mm) to top of exhaust pipe. Add 6.67”(169.4mm...
Page 10 - SAFETY PRECAUTIONS; S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n a t; LOCATION AND VENTILATION
A-2 INSTALLATION VANTAGE ® 400 A-2 SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. Do not attempt to use this equipment until youhave thoroughly read the engine manufacturerʼsm a n u a l s u p p l i e d w i t h y o u r w e l d e r . I t i n c l u d e si m ...
Page 11 - Cold weather starting:; TOWING; VEHICLE MOUNTING; PRE-OPERATION ENGINE SERVICE
A-3 INSTALLATION VANTAGE ® 400 A-3 HIGH ALTITUDE OPERATION At higher altitudes, output derating may be necessary. For max-imum rating, derate the machine 2.5% to 3.5% for every 1000 ft.(305m). Due to new EPA and other local emissions regulations,modifications to the engine for high altitude are rest...
Page 12 - • F i l l t h e f u e l t a n k w i t h c l e a n , f r e s h f u e l . T h e; VANTAGE
OIL T h e V A N T A G E 4 0 0 i s s h i p p e d w i t h t h e e n g i n ecrankcase filled with high quality SAE 10W-30 Oil thatmeets classification CG-4 or CH-4 for diesel engines.Check the oil level before starting the engine. If it isnot up to the full mark on the dip stick, add oil asrequired. Ch...
Page 13 - ELECTRICAL CONNECTIONS; MACHINE GROUNDING; WELDING OUTPUT CABLES; TOTAL COMBINED LENGTH OF; CAUTION
A-5 INSTALLATION VANTAGE ® 400 A-5 ELECTRICAL CONNECTIONS MACHINE GROUNDING Because this portable engine driven welder creates itsown power, it is not necessary to connect its frame toan earth ground, unless the machine is connected topremises wiring (home, shop, etc.) To prevent dangerous electric ...
Page 14 - 20 V GFCI DUPLEX RECEPTACLES
All auxiliary power is protected by circuit breakers.T h e 1 2 0 V h a s 2 0 A m p c i r c u i t b r e a k e r s f o r e a c hduplex receptacle. The 120/240V Single Phase andthe 240V Three-Phases have a 50 Amp 3-pole CircuitBreaker that disconnects both hot leads and all ThreePhases simultaneously. ...
Page 18 - OPERATION; GENERAL DESCRIPTION; ENGINE OPERATION; • D o n o t l e a v e u n a t t e n d e d; DIESEL FUEL
B-1 OPERATION VANTAGE ® 400 B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until youhave thoroughly read the engine manufacturerʼsmanual supplied with your welder. It includesi m p o r t a n t s a f e t y p r e c a u t i o n s , d e t a i l e d e n g i n estarting, operating and mainten...
Page 19 - WELDING CONTROLS; D I G I TA L O U T P U T M E T E R S -
B-2 OPERATION B-2 WELDING CONTROLS (Figure B.1) 1. O U T P U T C O N T R O L - T h e O U T P U T d i a l i s used to preset the output voltage or current as dis-played on the digital meters for the four weldingmodes. When in the CC-STICK, DOWNHILL PIPEor CV-WIRE modes and when a remote control iscon...
Page 20 - WELD OUTPUT TERMINALS WITH FLANGE
B-3 OPERATION B-3 4. ARC CONTROL - The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes,and has different functions in these modes. This control isnot active in the TIG mode. CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (arc-force) durin...
Page 21 - TYPICAL VANTAGE 400 FUEL CONSUMPTION; GLOW PLUG PUSH BUTTON
TYPICAL VANTAGE 400 FUEL CONSUMPTION TABLE B.2 PERKINS 404C-22 & 404D-22 Gal./Hr (Liters/Hr) .26 (.97) .42 (1.57) 1.18 (4.46)1.24 (4.68) .90 (3.42) Running Time for 15 gallons / hours 58.59 36.06 12.7412.1416.62 Low Idle - No Load1400 R.P.M.High Idle - No Load1880 R.P.M.DC Weld Output400 Amps @ ...
Page 22 - WELDER OPERATION; STOPPING THE ENGINE
WELDER OPERATION DUTY CYCLE Duty Cycle is the percentage of time the load is beingapplied in a 10 minute period. For example a 60% dutycycle, represents 6 minutes of load and 4 minutes of noload in a 10 minute period. ELECTRODE INFORMATION For any electrode the procedures should be kept with-in the ...
Page 23 - TIG WELDING
contamination. Then, the tungsten is gently lifted off thework in a rocking motion, which establishes the arc. When in the TOUCH START TIG mode and when aAmptrol is connected to the 6-Pin connector the OUT-PUT CONTROL dial is used to set the maximum cur-rent range of the current control of the Amptr...
Page 24 - PLUS; ARC GOUGING; VANTAGE 400 (CE) Extension Cord Length Recommendations
Carbon Diameter Current Range (DC, electrode positive) 1/8" 60-90 Amps 5/32" 90-150 Amps 3/16" 200-250 Amps 1/4" 300-400 Amps 5/16” 450-550 Amps AUXILIARY POWER: Start the engine and set the IDLER control switch tothe desired operating mode. Full power is availableregardless of the w...
Page 25 - ACCESSORIES; WIRE FEEDER OPTIONS
C-1 ACCESSORIES C-1 FIELD INSTALLED OPTIONS / ACCES-SORIES K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing. Comes standard with a Duo-Hitch™, a2” Ball and Lunette Eye combination Hitch. K2636-1 TRAILER - Two-wheeled trailer with optional fender and light package. For highway...
Page 26 - MAINTENANCE
D-1 MAINTENANCE D-1 VANTAGE ® 400 SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • R e m o v e g u a r d s o n l y w h e n n e c e s s a r y t o perform maintenance and replac...
Page 27 - ENGINE OIL CHANGE; • Never use gasoline or low flash point solvents; AIR CLEANER
D-2 MAINTENANCE D-2 ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assurerapid and complete draining. It is recommended thateach time the oil is changed the oil filter be changed aswell. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety. • Locate...
Page 29 - COOLING SYSTEM; • Do not remove cap if radiator is; TIGHTENING THE FAN BELT; BLEEDING THE FUEL SYSTEM; Bleed the fuel system as follows:
D-4 MAINTENANCE D-4 COOLING SYSTEM HOT COOLANT can burn skin. • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in theradiator and recovery bottle. Add 50/50 antifreeze /water solution if th...
Page 30 - ENGINE ADJUSTMENT
D-5 MAINTENANCE D-5 FUEL FILTER 1. Check the fuel filter and fuel pre-filter for water accumulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-fil-ter. ENGINE ADJUSTMENT Adjustments to the engine are to be made only by aLincol...
Page 31 - • Service and Repair should only be performed by
D-6 MAINTENANCE D-6 VANTAGE ® 400 WELDER / GENERATORMAINTENANCE STORAGE: Store in clean, dry protected areas. CLEANING: Blow out the generator and controls peri- odically with low pressure air. Do this at least once aweek in particularly dirty areas. BRUSH REMOVAL AND REPLACEMENT: Itʼs nor- mal for ...
Page 32 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 VANTAGE ® 400 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting ...
Page 33 - Local Lincoln Authorized Field Service Facility; PROBLEMS; C o n t a c t y o u r l o c a l L i n c o l n
E-2 TROUBLESHOOTING E-2 VANTAGE 400 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting ...
Page 34 - Contact
E-3 TROUBLESHOOTING E-3 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance b...
Page 38 - DIAGRAMS
Page 47 - WIRING DIAGRAM
F-10 WIRING DIAGRAM F-10 VANTAGE ® 400 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is included with the machine. If the diagram is illegible, write to the Service Department for a replacement. G...
Page 48 - DIMENSION PRINT
F-11 DIMENSION PRINT F-11 VANTAGE ® 400 L 1 28 53 C 25. 82 655. 8 27. 00 685. 8 55. 50 14091 4 0 9 ..7 2. 25 57. 2 5. 75 146. 0 35. 94 913. 0 24. 0 0 609. 6 39. 81 20. 60 523. 3 28. 95 735. 3 36. 06 9159 1 5 .9 29. 75 755. 7 60. 00 1524. 0 11. 25 285. 8 N .A . N. A. CENTRO DE GRAVEDAD CON ACEITE EN ...