Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
Mar. ‘93 iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
Thank You for selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and ...
Page 7 - TABLE OF CONTENTS
vi TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A-1 ...
Page 8 - INSTALLATION; INPUT - GASOLINE ENGINE
A-1 INSTALLATION EAGLE 10,000 A-1 TECHNICAL SPECIFICATIONS - EAGLE 10,000 (K2343-1 ) INPUT - GASOLINE ENGINE RATED OUTPUT @ 104°F (40°C) - WELDER HEIGHT WIDTH DEPTH WEIGHT 30.3 in. 19.1 in. 42.0 in. 770 mm 485 mm 1067 mm 502 lbs. (228kg) RATED OUTPUT @ 104°F (40°C) - GENERATOR Welding Output DC Cons...
Page 9 - • be grounded to the frame of the welder using a; CAUTION
A-2 INSTALLATION EAGLE 10,000 A-2 SAFETY PRECAUTIONS MACHINE GROUNDING Because this portable engine driven welder or genera-tor creates it’s own power, it is not necessary to con-nect it’s frame to an earth ground, unless the machineis connected to premises wiring (your home, shop,etc.). To prevent ...
Page 10 - • Do not leave unattended while fuel-
3. Proper placement of the equipment on the trailer to insure stability side to side and front to back whenbeing moved and when standing by itself whilebeing operated or serviced. 4. Typical conditions of use, i.e., travel speed; rough- ness of surface on which the trailer will be operated;environme...
Page 12 - INSTRUCTIONS; ADDITIONAL SAFETY PRECAUTIONS; AUXILIARY POWER; Note: LN-15 Control Cable model will not work with
A-5 INSTALLATION EAGLE 10,000 A-5 INSTRUCTIONS ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the roof and casesides in place as this provides maximum protectionfrom moving parts and assures proper cooling air flow. Read and understand all Safety Precautions beforeoperating this machin...
Page 13 - 20 V DUPLEX RECEPTACLES; EAGLE 10,000 Extension Cord Length Recommendations
A-6 INSTALLATION EAGLE 10,000 A-6 120 V DUPLEX RECEPTACLES The 120V auxiliary power receptacles should only beused with three wire grounded type plugs or approveddouble insulated tools with two wire plugs. The current rating of any plug used with the systemmust be at least equal to the current load ...
Page 14 - TABLE lll
A-7 INSTALLATION EAGLE 10,000 A-7 TABLE lll ELECTRICAL DEVICE USE WITH THE EAGLE 10,000. Type Common Electrical Devices Possible Concerns Resistive Heaters, toasters, incandescent NONE light bulbs, electric range, hot pan, skillet, coffee maker. Capacitive TV sets, radios, microwaves, Voltage spikes...
Page 15 - STANDBY POWER CONNECTIONS; AUXILIARY POWER WHILE WELDING
A-8 INSTALLATION EAGLE 10,000 A-8 STANDBY POWER CONNECTIONS The EAGLE 10,000 is suitable for temporary, standby,or emergency power using the engine manufacturer’srecommended maintenance schedule. The EAGLE 10,000 can be permanently installed as astandby power unit for 240V-3 wire, single phase 38amp...
Page 16 - Figure 1; CONNECTION OF EAGLE 10,000 TO PREMISES WIRING
240 Volt 60 Hz. 3-Wire Service POWER COMPANY METER 240 VOLT 120 VOLT 120 VOLT LOAD N NEUTRALBUS GROUND PREMISES DISCONNECT AND SERVICE OVERCURRENT PROTECTION GND N NOTE: No. 6 COPPER CONDUCTOR CABLE SEE NATIONAL ELECTRICAL CODE FOR ALTERNATE WIRE SIZE RECOMMENDATIONS. 240 VOLT GROUNDED CONDUCTOR 40 ...
Page 17 - ENGINE SWITCH; OPERATION; SAFETY PRECAUTIONS; GENERAL DESCRIPTION
W E L D E R C O N T R O L S - F U N C T I O N A N D OPERATION ENGINE SWITCH The engine switch is used to Start the Engine, SelectHigh Idle or Auto Idle while the engine is running, andstop the Engine. When placed in the “OFF” position, the ignitioncircuit is de-energized to shut down the engine. Whe...
Page 18 - KOHLER; EAGLE 10,000 APPROXIMATE FUEL CONSUMPTION; Process Range Setting Current Range
“ RANGE” SWITCH Never change the “RANGE” Switch setting whilewelding. This will damage the switch.------------------------------------------------------------------------ “ CONTROL” DIAL Provides a fine welding current adjustment within theRange Switch settings. B-2 OPERATION B-2 EAGLE 10,000 CAUTIO...
Page 19 - STARTING/SHUTDOWN INSTRUCTIONS
B-3 OPERATION B-3 STARTING/SHUTDOWN INSTRUCTIONS STARTING THE ENGINE Be sure all Pre-Operation Maintenance has been per-formed. Also, read the Engine Owner’s Manual beforestarting for the frist time. Remove all loads connected to the AC power recepta-cles. Use the choke control as follows: KOHLER EN...
Page 20 - ARC GOUGING; WELDING PROCESS
ARC GOUGING The EAGLE 10,000 can be used for limited arc goug-ing. Set the Range switch to adjust output current to thedesired level for the gouging electrode being usedaccording to the ratings in the following table: B-4 OPERATION B-4 WELDING PROCESS For any electrodes the procedures should be kept...
Page 21 - SUMMARY OF WELDING PROCESSES; TYPICAL CURRENT RANGES
B-5 OPERATION B-5 EAGLE 10,000 SUMMARY OF WELDING PROCESSES CONTROL ELECTRODE CABLE IDLE WHEN NOT TO START PROCESS USED MODE WELDING WELDING STICK No AUTO Hot Touch electrode to work.Welding starts immediatelyand engine goes to highidle. WIRE FEED, LN-25 WITH No AUTO Cold Press gun trigger, LN-25 IN...
Page 22 - ACCESSORIES; OPTIONAL EQUIPMENT
C-1 ACCESSORIES C-1 EAGLE 10,000 OPTIONAL EQUIPMENT (Field Installed) K957-1 HEAVY DUTY, TWO WHEEL TRAILER FORSMALL WELDERS - For road, off-road and in-plantand yard towing. (For highway use, consult applicablefederal, state and local laws regarding requirementsfor brakes, lights, fenders, etc.)Orde...
Page 23 - RECOMMENDED EQUIPMENT; STICK; PLASMA CUTTING
C-2 ACCESSORIES C-2 RECOMMENDED EQUIPMENT STICK K 7 0 4 ( 4 0 0 A m p ) o r K 8 7 5 ( 1 5 0 A m p ) A c c e s s o r y K i twhich includes: • Electrode Holder & Cable• Work Clamp & Cable• Headshield WIRE FEED K449 LN-25 - Includes internal contactor for acrossthe arc operation (no control cab...
Page 24 - S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n; ENGINE OIL CHANGE; ENGINE OIL REFILL CAPACITIES; MAINTENANCE; Oil
Have qualified personnel do the maintenancework. Turn the engine off before working insidethe machine. In some cases, it may be necessaryto remove safety guards to perform requiredm a i n t e n a n c e . R e m o v e g u a r d s o n l y w h e nnecessary and replace them when the mainte-n a n c e r e ...
Page 25 - OIL FILTER CHANGE
D-2 MAINTENANCE D-2 U s e 4 - s t r o k e m o t o r o i l t h a t m e e t s o r e x c e e d s t h erequirements for API service classification SG or SH.Always check the API SERVICE label on the oil con-tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-tem...
Page 26 - ENGINE ADJUSTMENTS
D-3 MAINTENANCE D-3 ENGINE ADJUSTMENTS OVERSPEED IS HAZARDOUS The maximum allowable high idle speed for thismachine is 3750 RPM, no load. Do NOT tamperwith governor components or setting or make anyo t h e r a d j u s t m e n t s t o i n c r e a s e t h e m a x i m u mspeed. Severe personal injury a...
Page 27 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 EAGLE 10,000 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Gu...
Page 28 - PROBLEMS
E-2 TROUBLESHOOTING E-2 EAGLE 10,000 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact yourLocal Lincoln Authorized Field Service Facility for technical troubleshooting ...
Page 30 - OHLER; DIAGRAMS; Enhanced Diagram
S T ARTER CR1 S T ARTER SOLENOID 12 VOLT IDLER SOLENOID BATT ER Y AC AC B+ SW ITCH REGUL ATOR FLYWHEEL AL TERNATO R B- HOU R M ETE R 5E 5D 224 EN GINE C OMPONE NTS 224A 1 2 3 CON NE CTOR PIN NU M BERS: 7 6 12 1 2 3 4 J1 N. A. B J2 SOLENOID FUEL SH UTOFF OI L PR ESS UR E TERMINAL BLOC K (SEE CONN.) 2...
Page 31 - RNI
F-2 DIAGRAMS F-2 EAGLE 10,000 EAGL E 1 0, 00 0 / L N- 25 ACROSS T HE ARC CONNECT IO N DI AGRAM ELECTRIC SHOCK can kill Do not operate with panels open. Di s connect NEGATIVE (- ) Bat tery lead before servi c ing. Do not touch elec tri cal ly live part s. W A RNI NG M O VING PARTS can injure Keep gua...
Page 33 - NOTES