Lincoln Electric IM647-A - Manuals

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...

Page 5 - PRÉCAUTIONS DE SÛRETÉ

iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la seco...

Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately

v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...

Page 8 - INSTALLATION; GENERAL DESCRIPTION

A-1 INSTALLATION MAGNUM® 400 FM DUAL PROCEDURE GUNS A-1 GENERAL DESCRIPTION • Do not touch electrically live parts such as output terminals or internalwiring ------------------------------------------------------------------------ The Magnum®™ 400 DP Dual Procedure FM gun andcable assemblies have be...

Page 9 - MAGNUM® 400 FM Dual Procedure

A-2 INSTALLATION MAGNUM® 400 FM DUAL PROCEDURE GUNS A-2 Description Gun Contact Tips Gas Product Cable Wire Size Standard Diffuser Gas Cable Gun Tube Number Length (m) in. (mm) Duty Assembly Nozzle Insulator Liner 60° 15 ft .035 (0.9) KP14-35 K575-1 (4.5) .045 (1.2) -45 KP54A KP24A-62 KP34A KP44-354...

Page 11 - OPERATION; ELECTRODES AND EQUIPMENT

B-1 OPERATION B-1 MAGNUM® 400 FM DUAL PROCEDURE GUNS ELECTRODES AND EQUIPMENT The Magnum® 400 Dual Procedure guns and cableshave been designed for use with Lincoln L-50 andSuper Arc L-56, solid steel wire electrodes for theGMAW process and Lincoln Outershield7 cored elec-trodes for the gas-shielded ...

Page 12 - MAINTENANCE; CAUTION

D-1 MAINTENANCE D-1 MAGNUM® 400 FM DUAL PROCEDURE GUNS NOTE: For KP42/44N and KP45N liner series. Before fully seating the liner bushing, it will be necessaryto trim the linerʼs inner tube flush with the liner bushingusing a sharp blade. After trimming, remove any burrsfrom inner tube and insure tha...

Page 13 - GUN TUBES AND NOZZLES; CABLE CLEANING

D-2 MAINTENANCE D-2 MAGNUM® 400 FM DUAL PROCEDURE GUNS T h i s s c r e w s h o u l d o n l y b e g e n t l y t i g h t e n e d .Overtightening will split or collapse the liner andcause poor wire feeding. ------------------------------------------------------------------------ 6. Replace the nozzle i...

Page 18 - THREAD SIZES FOR MAGNUM® 400 CONSUMABLES

D-7 D-7 MAGNUM® 400 FM DUAL PROCEDURE GUNS THREAD SIZES FOR MAGNUM® 400 CONSUMABLES MAINTENANCE

Page 19 - TROUBLESHOOTING

E-1 TROUBLESHOOTING E-1 MAGNUM® 400 FM DUAL PROCEDURE GUNS If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION ...

Page 20 - PROBLEMS

E-2 TROUBLESHOOTING E-2 MAGNUM® 400 FM DUAL PROCEDURE GUNS Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for tec...

Page 22 - NOTES