Lincoln Electric IM597 - Manuals

Lincoln Electric IM597 – Manual in PDF format online.

Manuals:

Manual

Manual Lincoln Electric IM597

Summary

Page 7 - THIS PAGE INTENTIONALLY BLANK

K1587-1 Cobramatic® Owner's Manual - Page 7 THIS PAGE INTENTIONALLY BLANK

Page 8 - Table of Contents

K1587-1 Cobramatic® Owner's Manual - Page 8 Table of Contents Section 1 SPECIFICATIONS ........................................................... 10 Section 2 SUPPORT EQUIPMENT REQUIRED ................................ 10 Section 3 COOLANT RECOMMENDATIONS .................................... 10 Sec...

Page 11 - Section 6; WIRE SPOOL INSTALLATION; THREADING PROCEDURE

K1587-1 Cobramatic® Owner's Manual - Page 11 5.2 42 VAC INPUT POWER CONNECTIONS Your Wire Feeder comes factory ready with a harness to plug directly into all 14 pin Lincoln Power Sources equipped with 42 VAC auxiliary. The 42 VAC is connected to the PC Board on terminal strip J5 #1 (neutral) and #2 ...

Page 12 - Section 7

K1587-1 Cobramatic® Owner's Manual - Page 12 Tighten the torch pressure adjusting knob so the wire will be picked up andfed through the contact tip. Proper tension is achieved when wire does notslip if a small amount of pressure is added to the wire as it exits the tip. 6.3 PRE-SETTING SLAVE MOTOR T...

Page 13 - CV/CC POSA START OPERATING PROCEDURE; “ON”

K1587-1 Cobramatic® Owner's Manual - Page 13 wire you are using. When in the .030-.035 aluminum only position, the slave motor produces approximately 1 1/2 lbs . inches and approximately 4 1/2 lbs . inches when in the all other wires position. (NOTE: Operating the cabinet with the switch in the wron...

Page 14 - TESTING THE TORCH

K1587-1 Cobramatic® Owner's Manual - Page 14 7.3.3 CC POSA START OPERATION Attach the Cobramatic® to a CC power source according to the installationinstructions. Insure power supply high frequency switch is in the “OFF” position, and power supply is set to DC reverse polarity. The power supply conta...

Page 15 - VDC

K1587-1 Cobramatic® Owner's Manual - Page 15 8.1.2 TESTING THE POTENTIOMETER - “W” CLOCKED Using the torch amphenol, check the resistance across pin “D” (wiper) and pin “C” . The resistance should vary from 0 - 5K ohms. Check the resistance across pin “D” (wiper) and pin “G” . The resistance should ...

Page 17 - TROUBLESHOOTING; TROUBLE

K1587-1 Cobramatic® Owner's Manual - Page 17 TROUBLESHOOTING TROUBLE CAUSE REMEDY No wire feed at torch, feedernot operating, i.e., no slavemotor or brake soleniod. F2 & F3 (MDA7 7A Slow Blow)fuse in feeder blown. Check AC circuit. Replace fuse F1 (4 amp) fuse in feeder blown. Check motor leads ...

Page 18 - Exploded View - K1587-1 Wire Feed Cabinet

K1587-1 Cobramatic® Owner's Manual - Page 18 Exploded View - K1587-1 Wire Feed Cabinet

Page 23 - Control Cable Termination Chart; Wire Harness for Input Power from Power Source; 2VAC Interface Cable

K1587-1 Cobramatic® Owner's Manual - Page 23 Control Cable Termination Chart Function Color Code Lincoln 14 Pin Plug Receptacle Cobramatic I Cabinet Terminal 42 VAC input White I J5-1 42 VAC input Black K J5-2 Posa Start ref. gnd Blue H J6-2 Contactor Red C J6-3 Contactor Orange D J6-4 Ground Green ...

Page 24 - COMPONENTS TO BE REPLACED BY QUALIFIED SERVICE PERSONNEL ONLY.; PARTS PLACEMENT

K1587-1 Cobramatic® Owner's Manual - Page 24 COMPONENTS TO BE REPLACED BY QUALIFIED SERVICE PERSONNEL ONLY. MAIN P.C. BOARD PARTS PLACEMENT

Page 25 - PARTS LIST; DESCRIPTION

K1587-1 Cobramatic® Owner's Manual - Page 25 MK P/N 003-1721 MAIN P.C. BOARD PARTS LIST COMPONENT # MK P/N DESCRIPTION K1 ................................. 157-0144 ...................... RELAY, 5V 500 Ohm 200MAR3 ................................. 115-0154 ...................... RESISTOR, carbon .25...

Page 26 - COMPONETS TO BE REPLACED BY QUALIFIED SERVICE PERSONNEL ONLY.; FRONT PANEL CIRCUIT BOARD

K1587-1 Cobramatic® Owner's Manual - Page 26 COMPONETS TO BE REPLACED BY QUALIFIED SERVICE PERSONNEL ONLY. MK P/N 003-2001 FRONT PANEL CIRCUIT BOARD COMPONENT # MK P/N DESCRIPTION R1 ................................. 113-0062 ...................... RESISTOR, wire wound 30 ohm, 8 wattR2 ................

Page 30 - MK WARRANTY REPAIR STATIONS; for MK Products

K1587-1 Cobramatic® Owner's Manual - Page 30 ALABAMA AIRGAS MID-SOUTHBirmingham, AL205/251-6835 WELDING ENGINEERING SUPPLY CO.Prichard, AL334/457-8681 ARIZONA PRAXAIRPhoenix, AZ602/269-2151 ARKANSAS APPLIED SERVICES, INC.Benton, AR501/860-6464 RELIABLE WELDING REPAIRGreenwood, AR501/996-6688 CALIFOR...