Lincoln Electric IM596-2A - Manuals

Page 2 - SAFETY; and all components are installed.; WARNING; • Keep hands away from spring rod clevis and swivel plates.; WARNING

i SAFETY i WARNING READ AND FOLLOW ALL WARNING INFORMATION IN THIS AND ALL OTHER MANUALS SPRING UNDER PRESSURE Release of spring pressure can cause serious personal injury and equipment damage. • Do not remove spring rod shipping support until boom is completely assembled and all components are inst...

Page 3 - Thank You; ii

Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and...

Page 4 - TABLE OF CONTENTS

iii iii TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Product Description ..............................................................................................................

Page 5 - INSTALLATION; PRODUCT DESCRIPTION

A-1 INSTALLATION LN-10 / ZIPLINE BOOM PACKAGE A-1 PRODUCT DESCRIPTION This wire feeder boom package comprised of Lincolnequipment will allow you to setup a boom welding sys-tem when used in conjunction with Zipline® boomproducts. This boom package includes everything youneed from Lincoln to easily s...

Page 6 - Wire Feeders; PRODUCT SPECIFICATIONS

A-2 INSTALLATION LN-10 / ZIPLINE BOOM PACKAGE A-2 R E C O M M E N D E D W I R E F E E D E R -POWER SOURCE COMBINATIONS The Zipline booms have been designed to integratewith newer wire feeders and power sources. The fol-lowing is a list of wire feeders and power sources thatare compatible with the Zi...

Page 11 - INSTALLATION PROCEDURE; TOOLS REQUIRED; The electrode weld cable provided with the; INSTALL THE ELECTRODE WELD CABLE; MUST; be routed; INSTALL THE GAS HOSE

A-7 INSTALLATION LN-10 / ZIPLINE BOOM PACKAGE A-7 INSTALLATION PROCEDURE Assemble the Zipline boom according to the installa-tion instructions provided with the boom. Next, installand assemble the wire feeder boom package as fol-lows: TOOLS REQUIRED • 7/16" wrench• 1/2" wrench• 11/16" wr...

Page 12 - INSTALL THE 2” SPINDLE ASSEMBLY

A-8 INSTALLATION LN-10 / ZIPLINE BOOM PACKAGE A-8 INSTALL THE CONDUIT BUSHINGS andELECTRODE CONDUIT W i t h t h e p r o v i d e d 1 / 8 ” a l l e n w r e n c h , r e m o v e t h eincoming guide on the wire drive assembly. Two dif-ferent size conduit bushings are provided in the con-duit bushing kit,...

Page 13 - DIMENSION PRINTS; 2 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY

B-1 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-1 12 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY N.B. .81 14.00 12.38 TYP. R 144.0 18.28 88.25 46.00 60.00 60.00 5.00 15.00 (11'-3") 33.00 45.00 144.0 UPWARD 50 TO DOWNWARD 6. N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION 46" X 48" OR 60&...

Page 14 - 2 FT. HYDRAULIC ZIPLINE BOOM ASSEMBLY

B-2 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-2 12 FT. HYDRAULIC ZIPLINE BOOM ASSEMBLY 5.00 16.45 15.00 60.00 48.00 17.38 7.75 38.25 52.25 46" X 48" OR 60" X 60". UPWARD 50 TO DOWNWARD 18. 144.0 33.00 45.00 83.13 N.B. .81 TYP. MAST PEDESTAL DETAIL .81 HOLE (4 PLACES) FOR 3/4...

Page 15 - 6 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY

B-3 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-3 16 FT. SPRING BALANCED ZIPLINE BOOM ASSEMBLY N.B. .81 14.00 12.38 TYP. 88.25 46.00 XA 60.00 60.00 (R 16'-0") R 192.0 213.6 (17'-10") 18.28 38.25 52.25 17.38 HOLE FOR 3/4" BOLTING (4 PLACES) .81 192.0 183.0 (15'-3") (16'-0") N....

Page 16 - 6 FT. HYDRAULIC ZIPLINE BOOM ASSEMBLY

B-4 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-4 16 FT. HYDRAULIC ZIPLINE BOOM ASSEMBLY (4 PLACES) HOLE FOR 3/4" BOLTING .81 14.00 TYP. .81 12.38 12.38 60.00 48.00 17.38 7.75 38.25 52.25 .81 (16'-0") N.A. N.B. PALLET BASE IS OPTIONAL. AVAILABLE SIZES ARE N.A. BOOM ADJUSTS FROM THE HORIZ...

Page 17 - CONTR

B-5 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-5 WARNING GRAPHICS SHOWN REPRESENT M17869-1. 3 YEAR WARRANTY 4.58 4.27 5.25 2.80 R .141 (3 SLOTS) 10.92 18299 M 13.75 2.63 10.10 12.75 14.67 14.65 CONTR OL BO X DIMENSION PRINT 5-2-97

Page 18 - WIRE DRIVE DIMENSION PRINT

B-6 DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE B-6 M 3.00 6.00 2.42 12.74 7.81 6.55 2.25 10.40 4.08 WIRE DRIVE DIMENSION PRINT 14.71 4.44 5/16-18UNC-2B (4 PLACES) 5.25 4-24-98 18904 11.00

Page 19 - NOTES

Page 21 - Lincoln Welding School; BASIC COURSE; weeks of fundamentals

Now Available...12th EditionThe Procedure Handbook of Arc Welding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. T h i s p r i n t i n g w i l l g o f a s t s o d o n ’ t d e l a y . P l ...