Lincoln Electric IM573 - Manuals

POWER WAVE CALIBRATION 5 5 CAPACITOR DISCHARGE PROCEDURE (continued) CALIBRATION TEST PROCEDURE 1. Remove main input supply power to the machine. 2. With the 3/8" nut driver, remove the screws that hold the handle to the machine. 3. Remove the rubber gasket (cover seal) from the lift bail. 4. Wi...

POWER WAVE CALIBRATION 6 6 CAPACITOR DISCHARGE PROCEDURE (continued) FIGURE 2 – DISCHARGE LABEL D I S CHAR G E D I SCHAR G E D I SCHAR G E D I SCHAR G E D I SCHAR G E CALIBRATION 9. Using the insulated, needle nose type jumper leads and insulated gloves, con-nect one jumper lead to one end of theres...

7 7 CAPACITOR DISCHARGE PROCEDURE (continued) FIGURE 3 - RESISTOR WITH LEADS CONNECTED. CALIBRATION 11. Check the voltage across terminals #9 and #12 with the DC voltmeter. Terminal #9has positive polarity and terminal #12 hasnegative polarity. Voltage should be zero.If any voltage remains, repeat t...

Setting up the SemiAutomatic Power Wave 450 after Display Board replacement After a Display board is installed, all users should veri-fy the polarity, sense lead and water cooler conditions.Proceed as follows: 1. Insert the SETUP Overlay (L9660) and turn the Power Wave on. 2. For the majority of app...

SENSOR CALIBRATION TEST (FOR DISPLAY BOARD) Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your factory warranty. For your safety ...

10 10 SENSOR CALIBRATION TEST (FOR DISPLAY BOARD) (continued) Figure 4 - SENSOR LOCATION BEHIND OVERLAY CALIBRATION PROCEDURE 1. Insert the CALIBRATION AND TEST overlay(L9660-255). If this overlay is not available, turn themachine ON with no overlay in place and refer toFigure 4 to identify the keys...

SEMIAUTOMATIC PW450 QUICK VOLTAGE CALIBRATION Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your factory warranty. For your safet...

12 12 SEMIAUTOMATIC PW450 QUICK VOLTAGE CALIBRATION (continued) Figure 5 - TEST AND CALIBRATION OVERLAY (32) (34) (36) (64) (33) (35) (37) (65) (67) (96) (97) (98) (99) (100) (101) (132) (133) (128) (130) (129) (131) CALIBRATION PROCEDURE 1. Before changing or disturbing the defective display board,...

CALIBRATION 13 13 ROBOTIC PW450 QUICK VOLTAGE CALIBRATION Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your factory warranty. Fo...

SEMIAUTOMATIC PW450 FULL VOLTAGE CALIBRATION Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your factory warranty. For your safety...

PROCEDURE 1. The voltage calibration numbers are stored in the display board. They are program-mable from the front panel using the Testand Calibration Overlay. 2. Change the PC board in question. 3. Install the Test and Calibration Overlay L9660-255 and power up the machine. SeeFigure 6. 4. Press t...

CALIBRATION 17 17 POWER WAVE CALIBRATION ROBOTIC PW450 FULL VOLTAGE CALIBRATION Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate you...

CALIBRATION 18 18 POWER PROCEDURE 1. The voltage calibration numbers are stored in the display board. They are program-mable from the front panel using the Testand Calibration Overlay. 2. Change the PC board in question. 3. Install the Test and Calibration Overlay L9660-255 and power up the machine....

20 20 SEMIAUTOMATIC PW450 FULL VOLTAGE CALIBRATION USING A WELDING ARC (continued) Figure 7 - TEST AND CALIBRATION OVERLAY (32) (34) (36) (64) (33) (35) (37) (65) (67) (96) (97) (98) (99) (100) (101) (132) (133) (128) (130) (129) (131) CALIBRATION PROCEDURE 1. The voltage calibration numbers are sto...

SEMIAUTOMATIC PW450 CURRENT CALIBRATION Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your factory warranty. For your safety and ...

23 23 SEMIAUTOMATIC PW450 CURRENT CALIBRATION (continued) CALIBRATION 2. Locate the 10 turn trimmer potentiometer located on the control board. It is the onlytrimmer on the board. If the trimmer is notaccessible with the control board installed,then the board must be removed and laidon the top of th...

24 24 SEMIAUTOMATIC PW450 CURRENT CALIBRATION (continued) CALIBRATION PROCEDURE 1. Install the Test and Calibration Overlay and apply power to the machine. See Figure 10. 2. Press the Manual Procedure Entry Key (64). The machine should display the following: PROCESS 1 SETUP 1-0 3. Toggle the Arrow K...

CALIBRATION 25 25 POWER WAVE CALIBRATION ROBOTIC PW450 CURRENT CALIBRATION Service and repair should be performed by only Lincoln Electric factory trained personnel.Unauthorized repairs performed on this equipment may result in danger to the technician ormachine operator and will invalidate your fac...

The Power Wave 450 Robotic may be triggered inde-pendent of the robot using the following circuit and pro-cedure. 1. Remove the large connector plug on the rear of the PW450. (As viewed from the front of the machine). 2. Connect a normally open switch and a 24VDC sup- ply either to the large connect...

CALIBRATION 29 29 POWER WAVE CALIBRATION ROBOTIC INTERFACE P.C. BOARD CALIBRATION Position Interface board on top of the power wave so that the component side is up. Make certain a non-con-ductive insulating material is protecting the control board from touching any conductive surface. Locate the J1...

ROBOTIC INTERFACE CONNECTIONS 30 30 POWER WAVE CALIBRATION ARCTOOL WELDING INPUTS AND OUT-PUTS J101-1 +Serial loop CTRL J27-1 J101-2 High speed sense 1 P83-K J101-3 High speed sense 2 P83-L J101-4 -Serial loop CTRL J27-4 J104-1 Voltage signal CTRL J21-4 J104-2 Current signal CTRL J21-7 J104-3 Water ...

TEST PROCEDURE AFTER REPAIR 31 31 POWER WAVE CALIBRATION The following five steps should be completed after examining and or repairing a Power Wave 450R. These stepswill insure that all aspects and systems of the Power Wave are functioning. This procedure does not include fanoperation, or proper wat...