Lincoln Electric IM555 - Manuals

Lincoln Electric IM555 – Manual in PDF format online.

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Manual

Manual Lincoln Electric IM555

Summary

Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ELECTRIC SHOCK can kill.

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ

iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la seco...

Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately

Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product •••as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and...

Page 7 - TABLE OF CONTENTS

TABLE OF CONTENTS Page SAFETY ....................................................................................................................................... i-iv INSTALLATION ................................................................................................................Sect...

Page 8 - INSTALLATION; TECHNICAL SPECIFICATIONS - MIG PULSER; MIG Pulser; INPUT; Figure A.1a - ”Hook” Bracket Installation for

A-1 INSTALLATION MIG PULSER A-1 TECHNICAL SPECIFICATIONS - MIG PULSER Model Description Volts Amps Frequency K954-1 MIG Pulser 42 VAC 1 A 50/60Hz INPUT HEIGHT WIDTH DEPTH WEIGHT 2.5 in. 5.0 in. 7.0 in. 3 lbs (1.4 kg) (without cables) 64(mm) 127(mm) 178(mm) OUTPUT Output Frequency Peak Current Backgr...

Page 9 - SAFETY PRECAUTIONS; LOCATION; MACHINE GROUNDING

A-2 INSTALLATION MIG PULSER A-2 Read this entire installation section before youstart installation. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. •Only qualified personnel should per- form this installation. •Turn the input power OFF at the dis- connect switch or fuse box before work-ing on this equip...

Page 10 - USE WITH THE LN-9 GMA; Figure A.3 Spool Gun Connection Diagram.; CONNECTING A SPOOL GUN

A-3 INSTALLATION MIG PULSER A-3 If the optional 25 foot Control Cable Extension is used,it should be plugged into the 6-pin receptacle of thewye adapter and then into the MIG Pulser. Only oneControl Cable Extension should be used; do not seriesmultiple extensions together. Using 50 foot or longercon...

Page 11 - OPERATION

B-1 OPERATION B-1 SAFETY PRECAUTIONS Read entire section before operating this unit.Additionally, read the V300 operator’s manual beforeoperating this unit. ELECTRIC SHOCK can kill. •Do not touch electrically live parts such as output terminals or internal wiring. •Insulate yourself from the work an...

Page 12 - DESIGN FEATURES AND ADVANTAGES; WELDING CAPABILITY; TABLE B.1 V300 OUTPUT DERATING

B-2 OPERATION B-2 DESIGN FEATURES AND ADVANTAGES •Simple controls make this unit easy to set up and adjust. •The control algorithm is adaptive — it responds to changes in stick-out and gun angle while maintaininga stable arc. •Designed to the IEC-974-1 standard. •Attractive, rugged case includes car...

Page 13 - OPERATION GUIDELINES; Figure B.1 MIG PULSER Controls

B-3 OPERATION B-3 V300 SETTINGS Read and understand the V300 Instruction Manualbefore attempting to use the V300/MIG Pulser system.Also refer to figure A.2 in the Installation chapter. The V300 must be set to the TIG Mode when using theMIG Pulser. This is because pulse welding is a currentcontrolled...

Page 14 - Table B.2 Procedure Guidelines for Stainless Steel

B-4 OPERATION B-4 MIG PULSER PULSE WELDING PROCEDUREGUIDELINES Tables B.2 and B.3 list initial settings guidelines forpulse welding with the MIG PULSER for StainlessSteel and Mild Steel. These settings are intended assuggestions only. The serviceability of a product orstructure utilizing this type o...

Page 15 - MAINTENANCE; GENERAL MAINTENANCE

C-1 MAINTENANCE C-1 GENERAL MAINTENANCE No regular or periodic maintenance is required for theMIG Pulser. As with any welding equipment, occa-sionally clean the exterior of the unit with a low pres-sure airstream or a damp cloth. This keeps the frontand rear nameplates in a readable condition. Repla...

Page 16 - TROUBLESHOOTING; CAUTION; HOW TO USE TROUBLESHOOTING GUIDE

D-1 TROUBLESHOOTING D-1 MIG PULSER If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Gui...

Page 17 - PROBLEMS

D-2 TROUBLESHOOTING D-2 MIG PULSER Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting as...

Page 18 - DIAGRAMS; WIRING DIAGRAM - MIG PULSER

E-1 DIAGRAMS E-1 MIG PULSER Note: This diagram may not be totally applicable to every code covered by this manual. The diagram specific to your machine is pasted inside one of the enclosure panels. , , S21978 1-5-96 , , WIRING DIAGRAM - MIG PULSER JAN97

Page 19 - LLINCOLN ELECTRIC SERVICE MANUALS; All orders must be pre-paid; Please allow up to 4 weeks for delivery.

LLINCOLN ELECTRIC SERVICE MANUALS ORDER FROM: Technical Service Group-Customer Service Dept.Lincoln Electric Company22801 St. Clair Ave.Cleveland, Ohio 44117-1199 All orders must be pre-paid (US Funds Only) : Please allow up to 4 weeks for delivery. Make checks or Money Orders payable to the Lincoln...

Page 20 - Lincoln Welding School

Now Available...12th EditionThe Procedure Handbook of Arc Welding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. This printing will go fast so don’t delay. Place your order now using the ...