Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii; WELDING and CUTTING; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dans cemanuel aussi bien que les précautions de sûreté générales suiv-antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secouss...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - vi; TABLE OF CONTENTS
PAGE SPECIFICATIONS .........................................................................................................................................8GENERAL DESCRIPTION .............................................................................................................................
Page 8 - SPECIFICATIONS
– 8 – GENERAL DESCRIPTION The Wire Feed Module (WFM) is an additional outputcontrol device designed to be easily installed into theClassic ® and Pipeliner Series of Engine Welders or the SA-250 Perkins or 350SA Perkins engine drivenwelders (with code 10061 and above). The WFMmodifies the dynamic out...
Page 20 - OPERATING INSTRUCTIONS; Additional Safety Precautions; WIRE FEED MODULE OPERATION; Output; MAINTENANCE; Engine Speed Adjustments
– 20 – OPERATING INSTRUCTIONS Additional Safety Precautions T h e o u t p u t t e r m i n a l s a r e e n e r g i z e d w h e n t h eengine is running. The CV output will be de-ener-gized only if WFM mode switch is in remote posi-tion. WIRE FEED MODULE OPERATION Output For constant voltage welding, ...
Page 21 - TROUBLESHOOTING; TROUBLE
– 21 – TROUBLESHOOTING TROUBLE CAUSES WHAT TO DO 1. Machine has no output with machine switch inCV mode. 2. Machine has minimum output and no control. a. E l e c t r o d e o r w o r k l e a d l o o s e o r broken. b. No generator output. c. CR4 is not working, or no input toCR4. d. Protective circ...
Page 23 - TROUBLESHOOTING PROCEDURES; Output Voltage
– 23 – TROUBLESHOOTING PROCEDURES A. P.C. Board Troubleshooting Procedures Perform the following checks before replacing theP.C. Board. 1. Remove the cover to the Wire Feed Module box located on the right side of the machine.With the engine running the green and redLED on the P.C. Board must be glow...
Page 24 - Remote Control Check
– 24 – 3. Check to see that leads 2 and 4 are con- n e c t e d . P u t a v o l t m e t e r a c r o s s t h e s eleads and the meter should read close tozero volts. If voltage reads approximately15 volts, then the trigger circuit (leads 2-4)is open. Check the wiring from the WFMcontrol box to the WFM...
Page 25 - Quick Check Procedure for Generator Only
– 25 – H. Quick Check Procedure for Generator Only 1. Try running the machine with the mode switch on STICK (CC mode), and checkoutput at CC+ and CC- studs. If a voltageof 45 to 100 volts DC is measured, thegenerator is working properly. If the gen-erator is working properly, the problemexists in th...
Page 26 - IR
– 26 – L 92 59 A M PH EN OL 1 A D F 51 0 60 2 61 0A 50 3A 60 9 50 1 CO NT AC TO R CO NT AC TO R + + + 62 2 66 6 63 3 75 A 7 6 7 7 75 R5 01 63 0 63 1 CV C ON TR OL 4 66 7 63 4 J2 J3 50 1 63 1 60 0 60 8 61 0A 50 9 50 3A 63 0 50 3 J4 2 1 G ND 3 1 3 2 6 09 61 0A 5 10 5 01 50 3A 6 02 7 5 7 6 7 7 2 4 J1 E...
Page 27 - IN
– – 27 – M 17 22 0 #2 H EA VY L EA D W IR E FE ED M O D U LE W .F .M . C O N TR O L PA N EL N EG . PO S. O U TP U T TE R M IN AL S C O N N EC T TO P O S. & N EG . C O N N EC T TO N EG . B R U SH H O LD ER 60 8 60 9#2 H EA VY L EA D #8 LE AD N EG AT IV E C V O U TP U T TE R M IN AL PA N EL M AC H...
Page 35 - CLASSIC I and PIPELINER 200D and 200G with WIRE FEED MODULE; Reference Output Curves
– 35 – CLASSIC I and PIPELINER 200D and 200G with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts (OCV) at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS (DC) L O A D V O L T S ( D C ) = WIRE FEEDER OCV CLASSIC I and...
Page 36 - CLASSIC II with WIRE FEED MODULE
– 36 – CLASSIC II with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts (OCV) at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS (DC) L O A D V O L T S ( D C ) = WIRE FEEDER OCV CLASSIC II with WIRE FEE...
Page 37 - CLASSIC III and 300G with WIRE FEED MODULE
– 37 – CLASSIC III and 300G with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts (OCV) at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS (DC) L O A D V O L T S ( D C ) = WIRE FEEDER OCV CLASSIC III an...
Page 38 - (CODES 10890 and above) with WIRE FEED MODULE; LO
– 38 – CLASSIC IIID, CLASSIC 300D, SA250 and SAE-300 (CODES 10890 and above) with WIRE FEED MODULE Reference Output Curves For Selected Open Circuit Volts (OCV) at Wire Feeder 0 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 5 10 15 20 25 30 35 40 45 50 55 60 LOAD AMPS (DC) LO A D V ...
Page 40 - NOTES; WIRE FEED MODULE