Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumesoutdoors. ...
Page 4 - Refer to
FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the equipment in ac...
Page 5 - PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contr...
Page 6 - Thank You; Please Examine Carton and Equipment For Damage Immediately
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual...
Page 7 - vi; TABLE OF CONTENTS
vi vi TABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation .......................................................................................................................Section A Technical Specifications ..........................
Page 8 - INSTALLATION; TEMPERATURE RANGE; PHYSICAL DIMENSIONS; GMAW
A-1 INSTALLATION A-1 AutoDrive™ 4R220 TEMPERATURE RANGE OPERATION: -40°F to 104°F (-40°C to 40°C) STORAGE: -40°F to 185°F (-40°C to 85°C) INPUT VOLTAGE, CURRENT TECHNICAL SPECIFICATIONS – AutoDrive™ 4R220 (K2685-1) HEIGHT WIDTH LENGTH WEIGHT 10.43 Inches 10.07 Inches 9.92 Inches 20.9 lbs. (265 mm) (...
Page 9 - LOCATION; SAFETY PRECAUTIONS; WELD CABLE SIZE
LOCATION Firmly secure the AutoDrive™ 4R220 wire feeder to arobot arm or fixture. S e e L 1 5 1 6 9 i B a n d L 1 5 1 6 9 - 1 i C M e c h a n i c a lInstallation Instructions which are supplied with thisInstruction Manual in the literature package. Mount only in a dry environment. ** Tabled values a...
Page 10 - COAXIAL WELD CABLE; Electrode; Work; Power Source
A-3 INSTALLATION AutoDrive™ 4R220 A-3 COAXIAL WELD CABLE Coaxial welding cables are specially designed weldingcables for STT™ and pulse welding. Coaxial weld cablesfeature low inductance, allowing fast changes in the weldcurrent. Regular cables have a higher inductance whichmay distort the STT™ wave...
Page 11 - POWER SOURCE
A-4 INSTALLATION AutoDrive™ 4R220 A-4 A B K H N L C D M G F E J I POWER SOURCE WIRE FEEDER A B K H N L C D M G F E J I Function Motor PowerMotor PowerGas SolenoidGas SolenoidReservedReserved“2A” Differential Tachometer“2B” Differential TachometerReservedReserved“1A” Differential Tachometer“1B” Diffe...
Page 12 - SHIELDING GAS CONNECTION
A-5 INSTALLATION AutoDrive™ 4R220 A-5 SHIELDING GAS CONNECTION C Y L I N D E R m a y e x p l o d e i f damaged. • Keep cylinder upright and chained to support. • Keep cylinder away from areas where it may be damaged. • Never lift welder with cylinder attached.• Never allow welding electrode to touch...
Page 14 - CONDUIT INSTALLATION; PRESSURE ARM ADJUSTMENT
A-7 INSTALLATION AutoDrive™ 4R220 A-7 CONDUIT INSTALLATION The K1546-xx series of conduits are compatible withK515-xx, K565-xx, Wire Wizard and Electron BeamTechnologies conduits. To install conduit to the wire drive: 1. Slide the conduit bushing into the feed plate and secure with the set screw. 2....
Page 16 - OPERATION
B-1 OPERATION AutoDrive™ 4R220 B-1 • E L E C T R I C S H O C K C A N K I L L . Unless using COLD FEED fea-ture, when feeding with gun trig-g e r , t h e e l e c t r o d e a n d d r i v emechanism are always electri-c a l l y e n e r g i z e d a n d c o u l dremain energized several sec-onds after th...
Page 17 - DEFINITION OF WELDING TERMS; PRODUCT DESCRIPTION; RECOMMENDED PROCESSES
B-2 OPERATION B-2 AutoDrive™ 4R220 DEFINITION OF WELDING TERMS GMAW • Gas Metal Arc welding FCAW • Flux Core Arc Welding STT™ • Surface Tension Transfer PRODUCT DESCRIPTION General Physical Description The AutoDrive™ 4R220 wire feeders are powerful yetcompact wire drives for robotic and hard automat...
Page 18 - ACCESSORIES; OPTIONAL KITS AND ACCESSORIES
C-1 ACCESSORIES C-1 AutoDrive™ 4R220 WIRE TYPE Steel Wires: Cored Wires: Aluminum Wires: KITS ELECTRODE SIZE KP1505-030S .023-.030 (0.6-0.8mm) KP1505-035S .035 (0.9mm) KP1505-040S .040 (1.0mm) KP1505-045S .045 (1.2mm) KP1505-035C .030-.035" (0.8-0.9mm) KP1505-045C .040-.045" (1.0-1.2mm) KP15...
Page 21 - MAINTENANCE; ROUTINE MAINTENANCE
D-1 MAINTENANCE D-1 AutoDrive™ 4R220 ELECTRIC SHOCK can kill. • Turn the input power OFF at the w e l d i n g p o w e r s o u r c e b e f o r ei n s t a l l a t i o n o r c h a n g i n g d r i v erolls and/or guides. • D o n o t t o u c h e l e c t r i c a l l y l i v e parts. • When inching with th...
Page 22 - TROUBLESHOOTING; CAUTION; HOW TO USE TROUBLESHOOTING GUIDE; ELECTRIC SHOCK can kill.
E-1 TROUBLESHOOTING E-1 AutoDrive™ 4R220 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooti...
Page 23 - PROBLEMS
E-2 TROUBLESHOOTING E-2 AutoDrive™ 4R220 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshoo...
Page 25 - DIAGRAMS; IN; IR
F-1 DIAGRAMS F-1 AutoDrive™ 4R220 B M 2 1 5 6 2 55 2A T A C H IN T E RF ACE PC BD W IR IN G D IA G R A M A U TOD R IV E 4R 220 FE E D E R FEE D PL AT E P1 8 MO T O R / GEARBO X W TA C H 53 1 B B W BR 53 7 53 4 55 1A 550 A 7 6 5 4 3 2 1 L2 L1 A J2 B C D E F G H I J K L M N P3 8 7 6 5 4 3 2 1 55 1 55 ...
Page 26 - DIMENSION PRINT
F-2 DIMENSION PRINT F-2 AutoDrive™ 4R220 L 1 51 57 A. 0 1 4. 09 1. 97 2. 76 1. 97 1. 49 10. 22 1. 24 2. 04 4. 72 10. 43 9. 40 10. 07 9. 92
Page 27 - NOTES