Lincoln Electric 11498 - Manuals

Lincoln Electric 11498 – Manual in PDF format online.

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Manual

Manual Lincoln Electric 11498

Summary

Page 2 - SAFETY; PERFORMED ONLY BY QUALIFIED INDIVIDUALS.; WARNING; ELECTRIC AND; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines

FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....

Page 3 - ii

ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...

Page 4 - iii; Refer to

iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’srecommendations. 8.c. Ground the ...

Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ; PRÉCAUTIONS DE SÛRETÉ POUR

iv SAFETY iv Mar ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre...

Page 6 - Please Examine Carton and Equipment For Damage Immediately

v v TThhaannkk Y Yoouu for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save t...

Page 7 - TABLE OF CONTENTS

vi vi TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1 General Description ...........

Page 8 - INSTALLATION; TECHNICAL SPECIFICATIONS - PIPELINER® 200D KUBOTA; INPUT - DIESEL ENGINE; PHYSICAL DIMENSIONS

INSTALLATION PIPELINER® 200D KUBOTA A-1 A-1 TECHNICAL SPECIFICATIONS - PIPELINER® 200D KUBOTA Make/Model Description Speed (RPM) Displacement Starting Capacities System 4 Cylinder 4 Cycle 148.53 cu. in 12VDC battery Fuel: 15 gal. Naturally Aspirated (2.43 ltrs) (Group 45, 650 57 L Kubota Water-Coole...

Page 9 - GENERAL DESCRIPTION

A-2 INSTALLATION PIPELINER® 200D KUBOTA A-2 GENERAL DESCRIPTION The Pipeliner® 200D is a heavy duty engine driven DC arc welding power source capable of providing DC constant current output for stick welding and DC TIG welding. With the addition of the optional Wire Feed Module the Pipeliner® 200D w...

Page 10 - P R E - O P E R AT I O N I N S TA L L AT I O N; EXHAUST SPARK ARRESTER

A-3 INSTALLATION PIPELINER® 200D KUBOTA A-3 P R E - O P E R AT I O N I N S TA L L AT I O N EXHAUST SPARK ARRESTER Some federal, state or local laws may require that engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire...

Page 11 - PRE-OPERATION SERVICE; OIL; CAUTION; POLARITY CONTROL AND CABLE SIZES; • Do not leave unattended while; DIESEL FUEL

PRE-OPERATION SERVICE READ the engine operating and maintenance instruc- tions supplied with this machine.- OIL This unit is supplied from the factory with the engine crankcase filled with a high quality SAE 10W/30 oil. This oil should be acceptable for most typical ambient temperatures. Consult the...

Page 12 - Battery Charging

A-5 INSTALLATION PIPELINER® 200D KUBOTA A-5 Battery Charging The PIPELINER® 200D KUBOTA is equipped with a wet charged battery. The charging current is automat- ically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged. When replacing...

Page 13 - OPERATION; ENGINE OPERATION; See additional warning information at the

B-1 OPERATION B-1 ENGINE OPERATION Operate the welder with the doors closed. Leaving the doors open changes the designed air flow and can cause overheating. STARTING THE PIPELINER® 200D KUBOTA V2403M DIESEL ENGINE 1. Turn the “IDLER” switch to “HIGH”. 2. Turn the “IGNITION” switch to “ON”. 3. Press ...

Page 14 - WELDER OPERATION

B-2 OPERATION B-2 PIPELINER® 200D KUBOTA WELDER OPERATION ------------------------------------------------------------------------ DUTY CYCLE The NEMA output rating of the PIPELINER® 200D KUBOTA is 200 amperes at 28 arc volts on a 60% duty cycle (consult Specifications in this manual for alternate r...

Page 15 - PIPELINER® 200D KUBOTA; PIPELINER® 200D WITH KUBOTA V2403M DIESEL ENGINE

B-3 OPERATION B-3 PIPELINER® 200D KUBOTA IDLER OPERATION Start the engine with the “Idler” switch in the “High” position. Allow it to run at high idle speed for several minutes to warm the engine. See Specifications for operating speeds. The idler is controlled by the “Idler” toggle switch on the we...

Page 16 - Remote Voltage Control Kit for LN-25 (; ACCESSORIES; OPTIONAL FEATURES

WIRE FEED OPTIONS W i r e F e e d M o d u l e ( K 6 2 3 - 1 ) - P r o v i d e s c o n s t a n t voltage (CV) output with improved arc stability for I n n e r s h i e l d w e l d i n g . E x c e l l e n t f o r M I G w e l d i n g . Recommended wire feeders are the LN-7, LN-23P and LN-25. (Factory in...

Page 17 - MAINTENANCE; SAFETY PRECAUTIONS; S e e a d d i t i o n a l w a r n i n g i n f o r m a t i o n a t

D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS GENERAL INSTRUCTIONS 1. Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary once a week. Use low pressure air to avoid driving dirt into the insulation. 2. “Current Ra...

Page 18 - IDLER MAINTENANCE

D-2 MAINTENANCE D-2 Replace brushes when they wear within 1/4”(3.5mm) of the pigtail. A complete set of replacement brushes should be kept on hand. Lincoln brushes have a curved face to fit the commutator. Have an experi- enced maintenance man seat these brushes by lightly stoning the commutator as ...

Page 19 - ENGINE SERVICE

D-3 D-3 PIPELINER® 200D KUBOTA MAINTENANCE If necessary use shorter periods. These preventive maintenance periods apply to average conditions of operation. Above operations to be carried out by trained personnel with reference to the workshop manual where necessary. (3) Fill slowly! Ensure correct q...

Page 20 - TROUBLESHOOTING; HOW TO USE TROUBLESHOOTING GUIDE

E-1 TROUBLESHOOTING PIPELINER® 200D KUBOTA E-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Trouble...

Page 21 - PROBLEMS; C o n t a c t y o u r l o c a l L i n c o l n

E-2 TROUBLESHOOTING E-2 PIPELINER® 200D KUBOTA Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troub...

Page 23 - Local Lincoln Authorized Field Service Facility

E-4 TROUBLESHOOTING E-4 PIPELINER® 200D KUBOTA Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troub...

Page 25 - ELECTRONIC IDLER TROUBLESHOOTING GUIDE

E-6 TROUBLESHOOTING PIPELINER® 200D KUBOTA E-6 ELECTRONIC IDLER TROUBLESHOOTING GUIDE With Idler Control Switch in the Auto Position, Engine Will Not Return to Low Idle in Approximately 15 Seconds After Welding and Auxiliary Loads are Removed Set Idler Control Switch to the Auto Position Check for C...

Page 26 - ELECTRONIC IDLER CONTROL TROUBLESHOOTING GUIDE

With Idler Control Switch in the AUTO Position, Engine Will Not Pick Up Speed When: The Arc is Struck Both Auxiliary Load 2. C h e c k I d l e r c i r c u i t w i r i n g . P o s s i b l e Problems are wires from Current Sensing B o a rd r e v e r s e d a t i d l e r s w i t c h o r w i r e s connec...

Page 27 - DIAGRAMS

F-1 DIAGRAMS F-1 PIPELINER® 200D KUBOTA NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag ram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service...

Page 30 - WIRING / CONNECTION DIAGRAM

F-4 DIAGRAMS F-4 PIPELINER® 200D KUBOTA S26097 A Y X B G W F G ORANGE WHITE JUMPER WHITE JUMPER PIN CABLE CONNECTION TABLE C D E LEAD COLOR REDBLUE CCW BLUE RED ORANGE K2464-1 REMOTE CONTROL WIRING / CONNECTION DIAGRAM CONNECT TO CASE RESISTORS REMOTE CONTROL BOX CV “WIRE” CONTROL POT CC “STICK” CON...

Page 31 - DIMENSION PRINT

F-5 DIMENSION PRINT F-5 PIPELINER® 200D KUBOTA S1 07 66 -1 3 A .01 24 .0 0 60 9. 6 37 .12 94 2. 85 68 .0 0 17 27 .2 26 .0 0 66 0. 4 13 .7 5 34 9. 25 4. 00 10 1. 6 4. 00 10 1. 6 23 .0 0 58 4.2 8. 25 20 9.5 5 41 .6 6 10 58 .16 3. 25 82 .5 5 57 .7 0 14 65 .5 8 O .5 6 SK ID O .5 6 SK ID N. B. N. A .. N ...

Page 32 - NOTES