Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼsrecommendations. 8.c. Ground the ...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent d a n s c e m a n u e l a u s s i b i e n q u e l e s p r é c a u t i o n s d e s û r e t é générales suivantes: Sûreté Pour Soudage A L...
Page 7 - EC DECLARATION OF CONFORMITY; Compliance Engineering Manager
vi SAFETY vi THE LINCOLN ELECTRIC COMPANY EC DECLARATION OF CONFORMITY Manufacturer and technical documentationholder: The Lincoln Electric Company Address: 22801 St. Clair Ave.Cleveland Ohio 44117-1199 USA EC Company: Lincoln Electric Europe S.L. Address: c/o Balmes, 89 - 80 2a08008 BarcelonaSPAIN ...
Page 8 - vii; Conformance; b) radio and television transmitters and receivers
vii SAFETY vii Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility,2004/108/EC. It was manufactured in...
Page 9 - viii; uct standard for arc welding equipment.”
viii SAFETY viii Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and otheractivities that are taking place. The surrounding area may extend beyond the boundaries of the premises. Methods of Reducing Emissions Mains Su...
Page 10 - Thank You; Please Examine Carton and Equipment For Damage Immediately
ix ix Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manu...
Page 11 - TABLE OF CONTENTS; Field Installed
x x TABLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................A-1...
Page 13 - INSTALLATION; INPUT - DIESEL ENGINE; PHYSICAL DIMENSIONS
RANGER® 305D (CE) (1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity. When welding, available auxiliary power will be reduced. (2) To top of enclosure, add 152mm (6 “) to top of exhaust elbow.(3) Engine war...
Page 14 - Cold weather starting:; Extreme cold weather starting may require; SAFETY PRECAUTIONS; LOCATION AND VENTILATION
LIFTING The machine weighs approximately 374 kg. (824 lbs)with a full tank of fuel. A lift bail is mounted to themachine and should always be used when lifting themachine. HIGH ALTITUDE OPERATION At higher altitudes, output derating may be necessary. For max-imum rating, derate the machine 2.5% to 3...
Page 15 - TOWING; Design capacity of trailer vs. weight of Lincoln equipment and; PRE-OPERATION ENGINE SERVICE; USE DIESEL FUEL ONLY; VEHICLE MOUNTING
A-3 INSTALLATION RANGER® 305D (CE) A-3 TOWING Check with distributor for the recommended trailer for use withthis equipment for road, in-plant and yard towing by a vehicle. Ifthe user adapts a non-Lincoln trailer, he must assume responsi-bility that the method of attachment and usage does not result...
Page 16 - ENGINE COOLING SYSTEM; NOTE; : This machine is furnished with a wet charged; MUFFLER OUTLET / SPARK ARRESTOR; ELECTRICAL CONNECTIONS; MACHINE GROUNDING; • Be grounded to the frame of the welder using a
A-4 INSTALLATION RANGER® 305D (CE) A-4 ENGINE COOLING SYSTEM Air to cool the engine is drawn in the base sidesand exhaust through radiator & case back. It isimportant that the intake and exhaust air is notrestricted. Allow a minimum clearance of 0.6m (2feet) from the case back and 40cm (16”) fro...
Page 17 - CAUTION
CABLE INSTALLATION Install the welding cables to your machine as follows: 1. The diesel engine must be OFF to install welding cables. 2. Remove the flanged nuts from the output termi- nals. 3. Connect the electrode holder and work cables to the weld output terminals. The terminals are identi-fied on...
Page 18 - F o r e l e c t r o d e P o s i t i v e , c o n n e c t t h e e l e c t r o d e; • T h e i n s t a l l a t i o n c o m p l i e s w i t h t h e N a t i o n a l; • Shut the welder off.; • Control Cable Model:
A-6 INSTALLATION RANGER 305D (CE) A-6 Connection of the LN-25 to the RANGER® 305D(CE).Shut off welder before making any electrical con-nections.------------------------------------------------------------------------ The LN-25 with or without an internal contactor maybe used with the RANGER® 305D (C...
Page 19 - • Connect per instructions on the appropriate connec-
A-7 INSTALLATION RANGER® 305D (CE) A-7 C o n n e c t i o n o f L N - 7 4 2 a n d C o b r a m a t i c t oRANGER® 305D (CE). • Shut the welder off. • Connect per instructions on the appropriate connec- tion diagram in Section F.
Page 20 - OPERATION; GENERAL DESCRIPTION; ENGINE OPERATION; DIESEL FUEL ONLY; DIESEL FUEL
B-1 OPERATION RANGER® 305D (CE) B-1 SAFETY PRECAUTIONS Do not attempt to use this equipment until youhave thoroughly read the engine manufacturerʼsmanual supplied with your welder. It includesi m p o r t a n t s a f e t y p r e c a u t i o n s , d e t a i l e d e n g i n estarting, operating and mai...
Page 22 - WELD OUTPUT TERMINALS WITH FLANGE
B-3 OPERATION B-3 4. ARC CONTROL : The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes,and has different functions in these modes. This control isnot active in the TIG mode. CC-STICK mode: In this mode, the ARC CONTROL dial sets the short circuit current (arc-force) durin...
Page 23 - ENGINE HOUR METER; TYPICAL RANGER® 305D (CE) FUEL CONSUMPTION
B-4 OPERATION B-4 15. ELECTRIC FUEL GAUGE- Provides accu- rate, reliable indication of how much fuel is in thetank. . 16. ENGINE HOUR METER – Displays the total time that the engine has been running. This meteris useful for scheduling prescribed maintenance. 17. ENGINE PROTECTION LIGHT- A warning in...
Page 24 - WELDER OPERATION; DUTY CYCLE
TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES (2) Tungsten Electrode DCEN (-) DCEP (+) Approximate Argon Gas Flow TIG TORCH Diameter in. (mm) Flow Rate C.F.H. ( l /min.) Nozzle Size (4), (5) 1%, 2% Thoriated 1%, 2% Thoriated Aluminum Stainless Steel Tungsten Tungsten .010 (.25) 2-15 (3) 3-8 (2-...
Page 25 - Simultaneous Welding and Auxiliary Power Loads; The ARC CONTROL is not active in the TIG mode.; ARC GOUGING; Carbon Diameter; AMPS
AUXILIARY POWER: Start the engine and set the IDLER control switch tothe desired operating mode. Full power is availableregardless of the welding control settings providing nowelding current is being drawn. Simultaneous Welding and Auxiliary Power Loads While welding, the amount of 3-phase Auxiliary...
Page 26 - ACCESSORIES; Portable control provides same
C-1 ACCESSORIES C-1 FIELD INSTALLED OPTIONS /ACCESSORIES K704 ACCESSORY SET - Includes (10m) 35 ft. of electrode cable and (9.m) 30 ft. of work cable, head-shield, work clamp electrode holder. Cables are ratedat 400 amps, 100% duty cycle. K 8 5 7 ( 7 . 6 m ) 2 5 f t . o r K 8 5 7 - 1 ( 3 0 . 4 m ) 1...
Page 27 - MAINTENANCE; OIL FILTER
D-1 MAINTENANCE D-1 RANGER® 305D (CE) SAFETY PRECAUTIONS • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine or servicing the engine. • R e m o v e g u a r d s o n l y w h e n n e c e s s a r y t o perform maintenance and re...
Page 28 - ENGINE OIL CHANGE; AIR CLEANER
D-2 MAINTENANCE D-2 ENGINE OIL CHANGE Drain the engine oil while the engine is warm to assurerapid and complete draining. It is recommended thateach time the oil is changed the oil filter be changed aswell. • Be sure the unit is off. Disconnect the negative bat- tery cable to ensure safety. • Locate...
Page 30 - COOLING SYSTEM; • Do not remove cap if radiator is; Periodically remove the dirt from the radiator fins.; TIGHTENING THE FAN BELT; Bleed the fuel system as follows:; Crank the engine by pressing the start button for 45
D-4 MAINTENANCE D-4 COOLING SYSTEM HOT COOLANT can burn skin. • Do not remove cap if radiator is hot. ------------------------------------------------------------------------ Check the coolant level by observing the level in theradiator and recovery bottle. Add 50/50 antifreeze /water solution if th...
Page 31 - FUEL FILTER; mulation or sediment.; ENGINE ADJUSTMENT; GASES FROM BATTERY can explode.; OVERSPEED IS HAZARDOUS; SERVICING SPARK ARRESTOR
D-5 MAINTENANCE D-5 FUEL FILTER 1. Check the fuel filter and fuel pre-filter for water accu- mulation or sediment. 2. Replace the fuel filter if it is found with excessive water accumulation or sediment. Empty fuel pre-filter. ENGINE ADJUSTMENT Adjustments to the engine are to be made only by aLinco...
Page 32 - Blow out the generator and controls peri-; BRUSH REMOVAL AND REPLACEMENT:; • Service and Repair should only be performed by
D-6 MAINTENANCE D-6 RANGER® 305D (CE) WELDER / GENERATORMAINTENANCE STORAGE: Store the RANGER® 305D (CE) in clean, dry protected areas. CLEANING: Blow out the generator and controls peri- odically with low pressure air. Do this at least once aweek in particularly dirty areas. BRUSH REMOVAL AND REPLA...
Page 33 - TROUBLESHOOTING; Local Lincoln Authorized Field Service Facility; for technical troubleshooting assistance before you proceed.; Step 3. RECOMMENDED COURSE OF ACTION; HOW TO USE TROUBLESHOOTING GUIDE
E-1 TROUBLESHOOTING E-1 RANGER® 305D (CE) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshoot...
Page 34 - PROBLEMS; C o n t a c t y o u r l o c a l L i n c o l n
E-2 TROUBLESHOOTING E-2 RANGER® 305D (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troublesho...
Page 35 - Observe all Safety Guidelines detailed throughout this manual; Battery does not stay charged.; Contact
E-3 TROUBLESHOOTING E-3 RANGER® 305D (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troublesho...
Page 38 - M a k e s u r e t h e M O D E s e l e c t o r
E-6 TROUBLESHOOTING E-6 RANGER® 305D (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troublesho...
Page 39 - DIAGRAMS
Page 46 - DIMENSION PRINT
F-8 DIMENSION PRINT F-8 RANGER® 305D (CE) A M21086 60. 21 1529. 3 29. 67 753. 6 60. 00 1524. 0 59. 20 1503. 7 17. 50 444. 5 19. 50 495. 3 21. 06 534. 9 21. 50 546. 1 29. 83 757. 6 34. 24 869. 8 11. 03 280. 2 29. 63 752. 6 17. 00 431. 8 C E N T E R O F G R A V IT Y 35. 08 891. 0 3 26. 52 673. 6 6. 33...
Page 47 - NOTES