Page 2 - SAFETY; WARNING; CALIFORNIA PROPOSITION 65 WARNINGS; The Above For Diesel Engines
FOR ENGINEpowered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors....
Page 3 - ii
ii SAFETY ii ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable...
Page 4 - iii; Refer to
iii SAFETY iii FOR ELECTRICALLYpowered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working onthe equipment. 8.b. Install equipment in accordance with the U.S. National Electr ical Code, all local codes and the manufacturer ’srecommendations. 8.c. Ground th...
Page 5 - iv; PRÉCAUTIONS DE SÛRETÉ
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parraissent dans cemanuel aussi bien que les précautions de sûreté générales suiv-antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secouss...
Page 6 - Conformance
v SAFETY v Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conformity with European Community Council Directive of 15 Dec2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility,2004/108/EC. It was manufactured in con...
Page 8 - T h a n k; Please Examine Carton and Equipment For Damage Immediately
vii vii T h a n k for selecting one of our QUALITY products. We want you to take pride in operating this product ••• as much pride as we have inbringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick re...
Page 9 - TAbLE OF CONTENTS
viii viii TAbLE OF CONTENTS Page Installation .......................................................................................................................Section A Technical Specifications .......................................................................................................
Page 10 - INSTALLATION; TECHNICAL SPECIFICATION INVERTEC
A-1 INSTALLATION INVERTEC® 100S A-1 Input Circuit 120 Vac Maximum Open Circuit Voltage 45 Volts Max. Duty Cycle 20% Output Current Range 10-100 Amps INPUT - SINGLE PHASE ONLY RATED OUTPUT OUTPUT Height Width Length Weight 224mm 148mm 315mm 4.6Kg (8.8in.) (5.8in.) (12.4in.) (10.1lbs.) PHYSICAL DIMENS...
Page 11 - SAFETY PRECAUTIONS; ELECTRIC SHOCK can kill.; SELECT SUITAbLE LOCATION; STACKING; INPUT CONNECTIONS; INPUT POWER CONNECTION
A-2 INSTALLATION INVERTEC® 100S A-2 Read entire installation section before startinginstallation. SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should per-form this installation. • Disconnect input power by removing plug from receptacle before workingi n s i d e I N V E R T ...
Page 12 - bRANCH CIRCUITS
STICK WELDING (SMAW) First determine the proper electrode polarity for the elec-trode to be used. Consult the electrode data for thisinformation. Then connect the output cables to the out-put terminals of the machine for the selected polarity.Shown here is the connection method for DC(+) welding.(Se...
Page 13 - OPERATION; SAFETY INSTRUCTIONS; GENERAL DESCRIPTION; WELDING CAPAbILITY; LIMITATIONS; Types
b-1 OPERATION INVERTEC® 100S b-1 Read and understand this entire section beforeoperating your machine. SAFETY INSTRUCTIONS ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal wiring. • I n s u l a t e y o u r s e l f f r o m t h e w o r k a n d ground...
Page 14 - ELECTRIC ARC; POWER; FRONT PANEL CONTROLS
b-2 OPERATION b-2 INVERTEC® 100S ARC-WELDING CIRCUIT (See Figure B.3) FIGURE b.3 Current flows through the electrode cable and elec-trode holder to the electrode and across the arc. Onthe work side of the arc, the current flows through thebase metal to the work cable and back to the weldingmachine. ...
Page 15 - MAKING A WELD
4. Immediately after striking the arc try to maintain a distance from the workpiece that is equivalent tothe diameter of the electrode used. Maintain thisdistance as constantly as possible during the weld.Whenever possible, weld from left to right (if right-handed). Hold the electrode at a slight an...
Page 17 - ACCESSORIES; OPTIONAL ACCESSORIES; AND COMPATIbLE EQUIPMENT; TIG Torch Parts Kit -
C-1 ACCESSORIES C-1 OPTIONAL ACCESSORIES AND COMPATIbLE EQUIPMENT Factory Installed Electrical Holder and Cable AssemblyWork Cable and ClampStrap PacketInstruction Manual Field Installed PTA-17V TIG Torch - 150 Amp air-cooled compact and durable Tig Torch with integral gas valve for gascontrol at th...
Page 18 - MAINTENANCE; ELECTRIC SHOCK; INPUT FILTER CAPACITOR; ROUTINE MAINTENANCE
D-1 MAINTENANCE D-1 INVERTEC® 100S SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Have an electrician install and serv- ice this equipment. • Turn the input power off at the fuse box, disconnect supply lines andallow machine to sit for five minutesminimum to allow the power capaci-tors to discharge b...
Page 19 - TROUbLESHOOTING; Local Authorized Field Service Facility; CAUTION; HOW TO USE TROUbLESHOOTING GUIDE
E-1 TROUbLESHOOTING E-1 INVERTEC® 100S If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide i...
Page 20 - Observe all Safety Guidelines detailed throughout this manual; Local Authorized Field Service Facility
E-2 TROUbLESHOOTING E-2 INVERTEC® 100S Observe all Safety Guidelines detailed throughout this manual PRObLEMS (SYMPTOMS) POSSIbLE CAUSE RECOMMENDED COURSE OF ACTION Excessive spatter Craters Inclusions Insufficient penetration Sticking Porosity Cracks 1. Long arc2. High current 1. Fast movement of t...
Page 21 - Contact
E-3 TROUbLESHOOTING E-3 INVERTEC® 100S Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooti...
Page 23 - DIAGRAMS
F-1 DIAGRAMS F-1 INVERTEC® 100S NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Departm...