Page 2 - SM81 Unpacking & Assembly Instructions; COMPONENTS OF THE SM81 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME
SM81 Unpacking & Assembly Instructions 2 The SM81 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM81 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...
Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM81.; Cut off the shipping wrapper.; described in the section
SM81 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM81. 1. Cut off the shipping wrapper. 2. Remove the parts boxes and shipping boards. 3. Remove the items in the parts boxes. These items are shown in Figure 1. A. Remove the bolts bag....
Page 4 - ASSEMBLY; Figure 2 shows an assembled SM81.
SM81 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM81. Figure 2. SM81 main components (seats and cables removed for clarity). 1. Cubes (2) 2. Low row bench (2)3. Lat bench (2)4. Connecting beam (1) 5. Lat tops (2)6. Tricep top (2)7. 300 lb. W eight stacks (4)8. 190 l...
Page 7 - HARDWARE; Figure 6. Mount lat tops and tricep tops.
SM81 Unpacking & Assembly Instructions 7 4. Using a 5/8” socket and combination wrench, mount the 56” lat tops (part T from HARDWARE section) to the cells by inserting two of the large 7/16” by 6” bolts using the hardware configuration shown in Figure 7. Mount the 29” tricep top (part U in HARDW...
Page 8 - Figure 8. Mount rubber bumpers and the weight stacks.
SM81 Unpacking & Assembly Instructions 8 Figure 8. Mount rubber bumpers and the weight stacks. 5. Install the weight stacks. To do this: A. Using a 9/16” socket and combination wrench, remove the tricep back rest bolts (see Figure 9). B. Using a 9/16” socket and combination wrench, unbolt the to...
Page 9 - Prepare the weight stack.; W hen shipped, the weight stacks have the pull pins; Set the weight stacks onto the machine.; Using a piano dolly, lift the weight; D. Flip over the weight stack
SM81 Unpacking & Assembly Instructions 9 C. Prepare the weight stack. Slide the guide rods (2) through the weight stacks (1) as shown below. Place rubber bumpers (3) on the bottoms of each guide rod.Make sure the pull pin (4) is in the bottom weight plate. D. Flip over the weight stacks. W hen s...
Page 10 - Figure 11. Bolt the floating pulleys into the 190 lb weight stacks.
SM81 Unpacking & Assembly Instructions 10 rest mounted to the frame as shown in Figure 9). You will need to remove the pulleyfrom the housing to thread the plug into the weight stack bayonet. Make sure the9/16” jam nut is threaded 1-5/8” away from the pulley as shown in Figure 11. Leavethe pulle...
Page 11 - Figure 13. Mount the benches to the frame.
SM81 Unpacking & Assembly Instructions 11 Use a pinch bar to align the seat frame holes to the cubes Figure 13. Mount the benches to the frame. Figure 14. Bolt the benches to the frame.
Page 12 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.
SM81 Unpacking & Assembly Instructions 12 INSTALLING THE CABLES The SM81 uses eight cables. There are three different types of cable used on the SM81. Theyare: 1. Adjustable crossover cables (ball end cables) (2). 2. Low row cable (the long cables) (2). 3. Lat pulldown and tricep cables (4). The...
Page 13 - ADJUSTABLE CROSSOVER CABLE ROUTING; Figure 16. Adjustable crossover cable routing.
SM81 Unpacking & Assembly Instructions 13 ADJUSTABLE CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the three adjustablecrossover cables as shown in Figure 16. Figure 16. Adjustable crossover cable routing.
Page 14 - Figure 17. Adjustable crossover cable end detail.; LOW ROW CABLE ROUTING; Route the low row cables as shown in Figure 18.
SM81 Unpacking & Assembly Instructions 14 Figure 17. Adjustable crossover cable end detail. Using a 7/8” wrench, tighten the jam nut onto the adjustable pulley threads as shown in Figure17. Place a rubber cap on the top of the cable as shown in Figure 17 (right). LOW ROW CABLE ROUTING Route the ...
Page 15 - Figure 19. Screw the cable into the weight stack.; LAT PULLDOWN CABLE ROUTING
SM81 Unpacking & Assembly Instructions 15 Bolt the cable to the weight stacks as shown in Figure 19. Thread the 7/8” nut up on thecable bolt as shown at left. Screw the bolt down into the weight stack as shown at right.Tighten the bolt with a 7/8” combination wrench. Figure 19. Screw the cable i...
Page 16 - TRICEP PUSHDOWN CABLE ROUTING; Figure 21. Tricep pushdown cable routing.
SM81 Unpacking & Assembly Instructions 16 TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as shown in Figure 21. Screw the cable into the weight stackas shown previously in Figure 19. Figure 21. Tricep pushdown cable routing.
Page 18 - beam, lat top beams, and connecting beam to the tops of the cubes)
SM81 Unpacking & Assembly Instructions 18 The parts shown in Hardware Figure 1 are used to assemble the SM81. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beam, adjustable crossover top beam, lat top beams, and connecting beam to the tops of the cubes) B. 7/16” flat washer ...
Page 21 - Hardware Figure 6. Weight stack rubber bumpers.
SM81 Unpacking & Assembly Instructions 21 Hardware Figure 6. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) (16) Hardware Figure 7. Floating pulleys. X. Floating pulleys (bolt to 190 lb weight stacks other than tricep pushdown stack) (2)
Page 22 - PARTS LIST; Description; Main components
SM81 Unpacking & Assembly Instructions 22 PARTS LIST Part # ID Description Quantity Main components 12345678 CubesLow row benchLat benchConnecting beamLat topsTricep top300 lb weight stack190 lb weight stack 22212244 0017-00042-09360017-00103-02340017-00101-14080017-00101-14080017-00101-14220017...