Page 2 - SM61 Unpacking & Assembly Instructions; COMPONENTS OF THE SM61 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME; Two people can accomplish this assembly in approximately 2 hours.
SM61 Unpacking & Assembly Instructions 2 The SM61 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM61 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...
Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM61.; Cut off the shipping wrapper.; described in the section
SM61 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM61. 1. Cut off the shipping wrapper. 2. Remove the parts boxes and shipping boards. 3. Remove the items in the parts boxes. These items are shown in Figure 1. A. Remove the bolts bag....
Page 4 - ASSEMBLY; Figure 2 shows an assembled SM61.
SM61 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM61. 1 1 2 2 4 4 3 5 5 6 7 Figure 2. SM61 main components. 1. Cubes (2) 2. Lat bench (2)3. Connecting beam (1) 4. Lat tops (2)5. Tricep top (2)6. 300 lb. W eight stacks (2)7. 190 lb. W eight stacks (4) 1. Place the tw...
Page 7 - HARDWARE; Figure 6. Mount lat tops and tricep tops.
SM61 Unpacking & Assembly Instructions 7 4. Using a 5/8” socket and combination wrench, mount the 56” lat tops (part T from HARDWARE section) to the cells by inserting two of the large 7/16” by 6” bolts using the hardware configuration shown in Figure 7. Mount the 29” tricep top (part U in HARDW...
Page 8 - Figure 8. Mount rubber bumpers and the weight stacks.
SM61 Unpacking & Assembly Instructions 8 150 lb.weight stack 300 lb.weight stack 150 lb.weight stack Figure 8. Mount rubber bumpers and the weight stacks. 5. Install the weight stacks. To do this: A. Using a 9/16” socket and combination wrench, remove the tricep back rest bolts (see Figure 9). B...
Page 9 - Prepare the weight stack.; W hen shipped, the weight stacks have the pull pins; Set the weight stacks onto the machine.; Using a piano dolly, lift the weight; D. Flip over the weight stack
SM61 Unpacking & Assembly Instructions 9 C. Prepare the weight stack. Slide the guide rods (2) through the weight stacks (1) as shown below. Place rubber bumpers (3) on the bottoms of each guide rod.Make sure the pull pin (4) is in the bottom weight plate. D. Flip over the weight stacks. W hen s...
Page 10 - Figure 11. Bolt the floating pulleys into the 190 lb weight stacks.
SM61 Unpacking & Assembly Instructions 10 rest mounted to the frame as shown in Figure 9). You will need to remove the pulleyfrom the housing to thread the plug into the weight stack bayonet. Make sure the9/16” jam nut is threaded 1-5/8” away from the pulley as shown in Figure 11. Leavethe pulle...
Page 11 - Figure 13. Mount the benches to the frame.
SM61 Unpacking & Assembly Instructions 11 Use a pinch bar to align the seat frame holes to the cubes Figure 13. Mount the benches to the frame. Figure 14. Bolt the benches to the frame.
Page 12 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.
SM61 Unpacking & Assembly Instructions 12 INSTALLING THE CABLES The SM61 uses six cables. There are three different types of cable used on the SM61. Theyare: 1. Adjustable crossover cables (ball end cables) (2). 2. Lat pulldown and tricep cables (4). The lat and tricep cables can be identified b...
Page 13 - ADJUSTABLE CROSSOVER CABLE ROUTING; Figure 16. Adjustable crossover cable routing.
SM61 Unpacking & Assembly Instructions 13 ADJUSTABLE CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the three adjustablecrossover cables as shown in Figure 16. Figure 16. Adjustable crossover cable routing.
Page 14 - Figure 17. Adjustable crossover cable end detail.
SM61 Unpacking & Assembly Instructions 14 Figure 17. Adjustable crossover cable end detail. Using a 7/8” wrench, tighten the jam nut onto the adjustable pulley threads as shown in Figure17. Place a rubber cap on the top of the cable as shown in Figure 17 (right). Bolt the cable to the weight sta...
Page 15 - LAT PULLDOWN CABLE ROUTING
SM61 Unpacking & Assembly Instructions 15 LAT PULLDOWN CABLE ROUTING Route the lat pulldown cable as shown in Figure 19. Screw the cable into the weight stack asshown previously in Figure 18. Figure 19. Lat pulldown cable routing. TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as ...
Page 16 - Figure 20. Tricep pushdown cable routing.
SM61 Unpacking & Assembly Instructions 16 Figure 20. Tricep pushdown cable routing.
Page 18 - beam, lat top beams, and connecting beam to the tops of the cubes)
SM61 Unpacking & Assembly Instructions 18 The parts shown in Hardware Figure 1 are used to assemble the SM61. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beam, adjustable crossover top beam, lat top beams, and connecting beam to the tops of the cubes) B. 3/8” x 3” hex head...
Page 21 - Hardware Figure 6. Weight stack rubber bumpers.; W . W eight stack rubber bumpers (inserted under weight stacks)
SM61 Unpacking & Assembly Instructions 21 Hardware Figure 6. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) Hardware Figure 7. Floating pulleys. X. Floating pulleys (bolt to 190 lb weight stacks other than tricep pushdown stack)
Page 22 - PARTS LIST; Description; Main components
SM61 Unpacking & Assembly Instructions 22 PARTS LIST Part # ID Description Quantity Main components 1234567 CubesLat benchConnecting beamLat topsTricep top300 lb weight stack190 lb weight stack 2212224 0017-00042-09360017-00103-02340017-00101-14080017-00101-14080017-00101-1561 Cables, caps &...