Page 2 - SM60 Unpacking & Assembly Instructions; COMPONENTS OF THE SM60 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME; Two people can accomplish this assembly in approximately 2 hours.
SM60 Unpacking & Assembly Instructions 2 The SM60 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM60 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...
Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM60.; Cut off the shipping wrapper.; These items are shown in Figure 1.
SM60 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM60. 1. Cut off the shipping wrapper. 2. Remove the parts boxes and shipping boards. 3. Remove the items in the parts boxes. These items are shown in Figure 1. A. Remove the bolts bag....
Page 4 - ASSEMBLY; Figure 2 shows an assembled SM60.; Place the two weight “cubes”; in their “final resting spots.” The cubes will be
SM60 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM60. Figure 2. SM60 main components. 1. Cubes (2) 2. Lat bench (2)3. Connecting beam (1) 4. Lat tops (2)5. Tricep top (1)6. 300 lb. W eight stacks (3)7. 190 lb. W eight stacks (3) 1. Place the two weight “cubes” in th...
Page 5 - Bolt on the teardrop pulleys above the benches
SM60 Unpacking & Assembly Instructions 5 Figure 3. Set the weight stack cubes. 2. Bolt on the teardrop pulleys above the benches (see Figure 4) on both cubes using two 3/8” x 2-3/4” hex head bolts (used to bolt the cross beam to the crossmembers and the adjustable pulley tops to the top beams). ...
Page 7 - Bolt on the connecting beam
SM60 Unpacking & Assembly Instructions 7 Figure 6. Configuration for 2-3/4” and 3” bolts. 3. Bolt on the connecting beam (part 3 from Figure 2) using a 5/8” socket with extension and combination wrench, to the cubes using two of the large 7/16” x 6”bolts, 7/16” washers, and 7/16” nuts, end cap w...
Page 8 - Figure 8. Mount rubber bumpers and the weight stacks.
SM60 Unpacking & Assembly Instructions 8 150 lb.weight stack 300 lb.weight stack 150 lb.weight stack Figure 8. Mount rubber bumpers and the weight stacks. 5. Install the weight stacks. To do this: A. Using a 9/16” socket and combination wrench, remove the tricep back rest bolts (see Figure 9). B...
Page 9 - Prepare the weight stack.; W hen shipped, the weight stacks have the pull pins; Set the weight stacks onto the machine.; Using a piano dolly, lift the weight; D. Flip over the weight stack; with the top plate on the guide rods
SM60 Unpacking & Assembly Instructions 9 C. Prepare the weight stack. Slide the guide rods (2) through the weight stacks (1) as shown below. Place rubber bumpers (3) on the bottoms of each guide rod.Make sure the pull pin (4) is in the bottom weight plate. D. Flip over the weight stacks. W hen s...
Page 10 - Bolt the floating pulleys into the 190 lb weight stacks; used for the crossovers; Mount the lat benches to the frame.; Using the bolts specified in Figure 14 and a
SM60 Unpacking & Assembly Instructions 10 6. Bolt the floating pulleys into the 190 lb weight stacks used for the crossovers using a 7/8” combination wrench. You will need to remove the pulley from the housingto thread the plug into the weight stack bayonet. Make sure the 9/16” jam nut isthreade...
Page 11 - Figure 13. Mount the benches to the frame.
SM60 Unpacking & Assembly Instructions 11 Use a pinch bar to align the seat frame holes to the cubes Figure 13. Mount the benches to the frame. Figure 14. Bolt locations on the frame.
Page 12 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.
SM60 Unpacking & Assembly Instructions 12 INSTALLING THE CABLES The SM60 uses six cables. There are two different types of cable used on the SM60. Theyare: 1. Crossover cables (ball end cables) (2). 2. Lat pulldown and tricep cables (4). The lat and tricep cables can be identified by their short...
Page 13 - CROSSOVER CABLE ROUTING
SM60 Unpacking & Assembly Instructions 13 CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the two crossover cables asshown in Figure 16. Figure 16. Crossover cable routing. Bolt the cable to the weight stacks as shown in Figure 17. Thread the 7/8” nut up on...
Page 14 - Figure 17. Screw the cable into the weight stack.; LAT PULLDOWN CABLE ROUTING
SM60 Unpacking & Assembly Instructions 14 Figure 17. Screw the cable into the weight stack. LAT PULLDOWN CABLE ROUTING Route the lat pulldown cable as shown in Figure 18. Screw the cable into the weight stack asshown previously in Figure 18. Figure 18. Lat pulldown cable routing.
Page 15 - TRICEP PUSHDOWN CABLE ROUTING; Figure 19. Tricep pushdown cable routing.
SM60 Unpacking & Assembly Instructions 15 TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as shown in Figure 19. Screw the cable into the weight stackas shown previously. Figure 19. Tricep pushdown cable routing.
Page 16 - HARDWARE
SM60 Unpacking & Assembly Instructions 16 HARDWARE 0 1 2 3 4 5 6 ½ ½ ½ ½ ½ ½ Hardware Figure 1. Assembly Parts.
Page 17 - connecting beam to the tops of the cubes)
SM60 Unpacking & Assembly Instructions 17 The parts shown in Hardware Figure 1 are used to assemble the SM60. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beams, lat top beams, and connecting beam to the tops of the cubes) B. 7/16” flat washer C. 7/16” cap washer (used on t...
Page 19 - Hardware Figure 5. Weight stack rubber bumpers.; W . W eight stack rubber bumpers (inserted under weight stacks)
SM60 Unpacking & Assembly Instructions 19 Hardware Figure 5. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) Hardware Figure 6. Floating pulleys. X. Floating pulleys (bolt to 190 lb cable crossover weight stacks)
Page 20 - PARTS LIST; Description; Main components
SM60 Unpacking & Assembly Instructions 20 PARTS LIST Part # ID Description Quantity Main components 1234567 CubesLat benchConnecting beamLat topTricep top300 lb weight stack190 lb weight stack 2212224 0017-00103-02340017-00101-14080017-00101-14080017-00101-1561 Cables, caps & nuts MNPQ Cable...