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User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V Dear Customer, Please accept our thanks for giving us the privilege to serve you by choosing a Liebert make ‘UPS’. If this is your first Liebert UPS, we hope it is the beginning of a long relationship which delivers value to your org...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V Rev. No. Revision details Date IMPORTANT This manual contains information concerning the installation, operation and maintenance of the Hipulse Uninterruptible Power System (UPS) for the single module and one plus one Systems. All re...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V REGISTERED HEAD OFFICE Emerson Network Power (India) Private Limited PLOT NO. C-20, ROAD NO. 19 WAGLE INDUSTRIAL ESTATE THANE – 400 604 MAHARASHTRA, INDIA TELEPHONE: (00 91 22) 25807000/ 25828405 / 25802388 FAX: (00 91 22) 25800829 /...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V Safety Procedure WARNING In a domestic environment, this product may cause radio interface in which case the user may be required to take additional measures. WARNING HIGH EARTH LEAKAGE CURRENT: EARTH CONNECTIONS IS ESSENTIAL BEFORE ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V GENERAL As with other types of high power equipment, dangerous voltages are present within the UPS and battery enclosure. The risk of contact with these is minimised as the live component parts are housed behind a hinged, lockable do...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 1 General Introduction 1 1.1 Introduction 1 1.2 Design Concept 1 1.2.1 Hipulse Module Design 1 1.2.2 Bypass Supplies 2 1.2.3 System control Philosophy 3 1.2.4 ECOMODE (for single UPS) 4 1.2.5 UPS Power Switch Configuration 5 1.2.6 Ba...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 5 Operating Instructions 31 5.1 Introduction 31 5.1.1 General Notes 31 5.1.2 Power switches 31 5.2 Procedure for UPS Startup: without interrupting 32 power to the load 5.3 Procedure for UPS Startup: without power initially 34 supplie...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 7 Display Panel Interpretation 55 7.1 LED Interpretation 55 7.2 Display Panel Messages 57 8 1 + N System 63 8.1 General 63 8.2 Installation Procedure 65 8.2.1 Preliminary Checks 65 8.2.2 Protective Devices 65 8.2.3 Power Cables 65 8....
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 1 CHAPTER 1 General Description 1.1 Introduction The Hipulse Uninterruptible Power Supply (UPS) System is connected between a critical load, such as a computer, and its three phase mains power supply. Being designed to furnish a well...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 2 During normal operation both the rectifier and inverter sections are active and provide regulated load power whilst simultaneously float charging the battery. In the event of a mains power failure, the rectifier becomes inoperative...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 4 Overload In the event of an overload at the Inverter output which lasts longer than the typical time/ current (refer to Chapter 9 - Specifications), the Inverter will shut down and the Static Transfer Switch will automatically tran...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 5 WARNING In ECOMODE the load is not protected against mains distortion. 1.2.5 UPS Power Switch Configuration Figure 1-2 illustrates the Hipulse UPS module in what is known as the "Split Bypass" configuration. In the Split By...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 7 CHAPTER 2 Installation Procedure 2.1 Introduction WARNING Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer. WARNING The UPS equipment should be installed by a qualified engineer in...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 9 2.3 Mechanical Considerations 2.3.1 System composition A UPS system can comprise a number of equipment cabinets, depending on the individual system design requirements - e.g. UPS cabinet, Battery cabinet. In general, all the cabine...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 10 2.4 Preliminary Checks Before you install the UPS hardware you should carry out the following preliminary checks: 1. Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 11 1903 1600 1750 4 5 1 LEFT SIDE VIEW FRONT VIEW REAR VIEW TOP VIEW Note - All dimensions are in mm 1. Removable grill for lifting with fork-lift truck2. Air inlet grill3. Removable grill – if using side cable entry4. Cooling fan as...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 13 CHAPTER 3 Installation (Electrical) The UPS requires both “Power” and “Control” cabling once it has been mechanically installed. All Control cables, whether screened or not, should be run separate from the Power cables in metal co...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 14 3.1.2 Cable rating NOMINAL CURRENT (Amps) 3 Phase Input Mains with full battery re-charge (less 5% for 12 pulse) 1 Phase Output at full load Battery at minimum Battery Voltage UPS Rating (kVA) 380V 400V 415V 110V 115V 120V 380V 40...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 15 WARNING Failure to follow adequate earthing procedures can result in electric shock hazard to personnel, or the risk of fire, should an earth fault occur. 3.1.6 Protective devices For safety reasons, it is necessary to install, ex...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 16 Parallel 1+N: Use of differential circuit breakers on UPS unit inputs in a configuration with separate inputs and one battery for each unit requires installation of a common device only on the System Bypass Mains. Use of different...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 17 WARNING If the load equipment will not be ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends. 6. Connect the Battery cables between the UP...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 18 Fig 3-1 : Cable connections for 130 kVA 1Ph UPS U1 V1 W1 +VE -VE U3 N3 U2 N2 Q1 Q2 Q4 Q3 X4 X3 Q1 - INPUT SUPPLY Q2 - BYPASS ISOLATOR Q3 - MAINTENANCE BYPASS Q4 - OUTPUT ISOLATOR BATTERY INPUT BYPASS OUTPUT Q3 Q1 Q2 Q4
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 19 3.2 Control cables 3.2.1 Battery Control The battery circuit breaker is controlled by the Battery Circuit Breaker Controller Board which is located within the Input Transformer Cubicle - or adjacent to the Battery Circuit Breaker ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 21 3.2.3 Emergency Stop If an external Emergency Stop facility is required it is connected to terminals 5 & 6 of the Auxiliary Terminal Block (X4) and connect the ‘normally closed’ remote stop switch between these two terminals u...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 23 CHAPTER 4 Operator Control and Display Panel 4.1 Introduction On the front of the UPS there is a display and control panel, from which it is possible to easily verify the status of the UPS included all the measured parameters and ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 24 4.1.1 Operator control panel The control and display panel LEd indications are illustrated in figure 4-2 and described in the following text: Mimic indications Six LED’s mounted on a single line diagram represents the various UPS ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 25 Menu Control switches Four push button switches ESCape[9], DOWN [10], UP [11], ENTER [12], are located below the LCD display and are used to navigate a menu-driven UPS operating and control system. Note : In addition to entering t...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 26 Pressing the ENTER button [12] from the Default Screen gives the operator access to the ‘Measurements’ menu which facilitates access to the following measurements: Output Parameters - Output Voltage (L-N) - Output Current (L-N cur...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 27 20. Emergency Stop - housed beneath a safety cover to prevent inadvertent operation. When the emergency stop switch is pressed it disables the static switch block entirely (so removing load power). It also disables the rectifier a...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 28 Fig 4 - 4: Map of screen display available to operator NORMAL OPERATIO N 11:15.50 01. 02.98 NORMAL OPERATIO N 11:15.50 01. 02.98 >MEASUREMENT < FUNCTIONMAINTENANCESETUP >MEASUREMENT < FUNCTIONMAINTENANCESETUP RECTIF. S...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 29 LCD Display Panel Messages Initializing Window After first connecting power to the UPS and closing the bypass A.C. input power switch, the INITIALIZATION message will appear on the LCD screen. It persists for about five seconds wh...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 30 The FUNCTION, MAINTENANCE and SETUP options all require a password which is set by the commissioning engineer. This manual does not provide servicing instructions and the options accessed from theses windows are therefore not show...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 31 CHAPTER 5 Operating Instructions 5.1 Introduction The UPS can be considered to be in one of three operating conditions: Normal operation All relevant power switches and circuit breakers closed, the load is powered by the UPS. Shut...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 32 5.2 Procedure for UPS Start-up: without interrupting power to the load This procedure will describe how to start the UPS and the how to transfer the load from the external maintenance bypass to the UPS inverter. It is assumed that...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 33 The Display window will show the present status of the UPS 3. Close the Rectifier input power switch Q1. Note: In ECOMODE the message 'LOAD ON BYPASS' will not appear. 4. Wait for 20 seconds then close the battery circuit breaker....
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 34 5.3 Procedure for UPS Startup without power initially supplied to the load This procedure should be followed when turning on the UPS from fully powered down condition i.e. where the load is not being initially supplied at all. It ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 35 Select MEASUREMENT and press ENTER key. Select BATTERY and d.c. busbar voltage will be displayed: If the voltage indicated is satisfactory (432V d.c. for 380V a.c. system, 446VV d.c. for 400V a.c. system and 459V d.c. for a 415V a...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 36 5.4 Procedure for Switching the UPS into a Maintenance Bypass condition from normal operation The first part of this procedure details how to select the Inverter OFF and power the load from the bypass mains via the Static Switch. ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 37 At this point the UPS inverter stops but the load continues to be supplied by the bypass mains. The Load on Mains indicator light (6) on the unit's synoptic panel flashes yellow, and the Load on Inverter indicator light (5) goes o...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 38 5.5 Procedure for Switching the UPS ON from a Maintenance Power condition. Follow the procedure for 'UPS startup: without interrupting power to the load' referring to the paragraph 5.2, start from point number 2. 5.6 Procedure for...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 39 WARNING Wait 5 minutes for the internal D.C. busbar capacitors to discharge. The UPS is now completely powered down. IMPORTANT The Maintenance Bypass Power switch may be operated at any time when the UPS is powered down to connect...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 40 Select NEXT PAGE and press ENTER key. Press the ENTER key. Select RESET ALARMS and press ENTER key. Return the Display window to normal by repeatedly pressing the ESCAPE key back through the various windows until the default scree...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 41 5.9 Procedure to completely switch ON/ OFF the UPS at the UPS Display Control Panel: 1. From the Default window, press the ENTER key: the Main Menu window will display: 2. Select FUNCTION and press ENTER key: Before being allowed ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 44 5.11 Setting the Battery Test A software-controlled battery facility can be initiated from the Operator control Panel on an ‘immediate’ or ‘periodic’ basis. This test turns off the rectifier and runs the inverter (and load) from t...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 45 5.12 Language Selection : If required, select the appropriate language using the following procedure. From ‘Default’ window, press ENTER key. Select the FUNCTION and press the enter key. A password must be entered to gain a furthe...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 47 CHAPTER 6 Battery Installation 6.1 Introduction The UPS battery consists of battery blocks connected in series to provide a nominal d.c. input voltage for the UPS inverter. The required ‘ Autonomy time’ (the time that battery can ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 48 The following general battery safety precautions and WARINGS should be observed all the time. CAUTION • A battery can present risk of electric shock or burn from high short circuit currents. • When connected in a string the voltag...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 49 6.4 Installation design considerations Note: Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers’ manuals. The battery safety information contained in ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 50 6.6 Battery protection The battery is connected to the UPS through a circuit breaker which is manually closed and electronically tripped via the UPS control circuitry. If the cells are cabinet mounted this circuit breaker is fitte...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 52 6.8 Battery Installation Whatever the type of mounting system selected, following conditions should be noted: Layout of the cells: Whatever battery mounting system is used, the batteries should be laid out in such a manner as to m...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 53 Figure 6-3: Battery Control and Power Connections A – Half potential switching method B – Double positive pole method 321 V< + 123 456 7 89 10 1112 X4 UPS CABINET BATTERYCIRCUITBREAKER X3X4X5X6X7 X8X9 X 2X10 1 2 3 4 5 X 1 Senso...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 54 6.10 Battery temperature Board A battery / sensor card supplied separately from the battery circuit breaker is connected with the UPS logic through the battery circuit breaker card. With this feature fitted, the nominal float volt...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 55 CHAPTER 7 Display Panel Interpretation 7.1 LED Interpretation: The LED item number refers to details shown in the figure 7.1 below. LED N0. NORMAL STATE INTERPRETATION – ACTION 1. ON If this green led is OFF, it signifies a proble...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 57 7.2 Display Panel Messages The message displayed on Hipulse can be categorized into types:- (a) ALARM messages - these are messages which needed urgent attention and warn of a UPS shutdown or imminent shutdown the load would norma...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 63 Chapter 8 1 + N System 8.1 General The system can comprise of up to 6 UPS modules of the same power rating and connected in parallel without the need for a centralized mains static bypass. Instead the bypass static switches of eac...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 64 Fig 8-1: '1+N' System block diagram with Separate Batteries RECTIFIER STATIC SWITCH INVERTER UPS 1OutputSupply BatteryC.B. 1 OutputIsolator Q4 InputIsolator Q1 Maintenance Bypass Isolator Q3 Maintenance Bypass Line Static Bypass L...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 65 8.2 Installation procedure 8.2.1 Preliminary Checks Be sure that a parallel kit is present and fitted in each of the modules, and that the modules are of the same rating and with the same software and hardware release (see section...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 67 8.3 Operating Instruction Starting and stopping the ‘1+N’ system is the same as a single module, however the module’s response depends on whether it is configured on the menu of the Operator Control Panel. 8.3.1 System Start-up an...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 70 8.3.1.5 Switching ON a UPS that was previously switched OFF and isolated from the system. 1. Close the circuit-breakers relative to the shutdown UPS that were previously opened on the power distribution switchboard. 2. Close the s...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 71 Chapter 9 Specification This specification describe requirements for an Uninterruptible Power System (UPS). 9.1 Conformity and Standard The UPS has been designed to conform the following standards: IEC, EN 9.2 UPS Environmental Th...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 72 9.4 UPS Electrical Characteristics R E C T I F I E R I N P U T M A I N S I/P Ratings Units 130 kVA 6 pulse Rated power kVA 130 Rated Mains Voltage j Vac 380 – 400 – 415 V Supply Three phase without neutral Input voltage tolerance ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 73 9.5 UPS Electrical Characteristics (DC Intermediate Circuit) D. C. I N T E R M E D I A T E C I R C U I T Rated Power kVA 130 Voltage range for Inverter operation Vdc 340 – 480 Recommended number of - Lead-acid cells j - k - Ni-Cd ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 74 9.6 UPS Electrical Characteristics (Inverter Output) I N V E R T E R O U T P U T Rated Power kVA 130 Rated mains voltage j Vac 380 - 400 - 415 Three phase with neutral Frequency k Hz 50 to 60 Rated Power at cos φ = 0.8 KVA 130 Rat...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 75 9.7 UPS Electrical Characteristics (Bypass Input Mains) B Y P A S S I N P U T M A I N S Rated Power kVA 130 Rated mains voltage j Vac 380 - 400 - 415 Supply Three phase with neutral Rated Current: 110 Vac A 1182 Bypass voltage tol...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 79 10.1 Remote Alarm Monitor The Remote Alarm Monitor (RAM) Board can be used in conjunction with the AS400 Alarms Interface Board to display the UPS alarm and status information at a remote station to 100 meters from the UPS. The RA...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 80 Figure 10.1: Remote Alarm Monitor connection details # 100201120003 Bypass Failure Low Battery Load on Mains Load on Maintenance Bypass Load on Inverter X4 RL – K1 RL – K2 RL – K3 RL – K4 RL – K5 15 14 13 12 11 10 9 8 7 6 5 4 3 2 ...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 81 10.2 INPUT TRANSFORMER CUBICLE 10.2.1 Introduction The Input Transformer Cubicle is placed in the Input supply path of the UPS . It consist of Star - Star OR Delta - Star transformer of rated capacity to provide Isolation from the...
User Manual Hipulse - Single Phase ‘1+N’ UPS System 130 kVA - 110V 82 10.3 BYPASS ISOLATION CUBICLE 10.3.1 Introduction Bypass Isolation Cubicle is placed in the Bypass input path of the UPS. It consist of VEE Connected –Transformer of rated capacity to provide 3 phase to 1 phase transformation . 10...
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