Page 2 - TIPS FOR SAVING ENERGY; WARNING; Installation; ENGLISH; For your records
2 TIPS FOR SAVING ENERGY Here are some tips that will help you minimize the power consumption when you use the air conditioner. You can use your air conditioner more efficiently by referring to the instructions below: IMPORTANT SAFETYINSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THEAPPLIANCE. Alwa...
Page 3 - CAUTION; TABLE OF CONTENTS
3 CAUTION Installation • Always check for gas (refrigerant) leakage after installation or repair of product. - Low refrigerant levels may cause failure of product. • Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.- It may cause a problem fo...
Page 4 - SELECT THE BEST LOCATION; OUTDOOR UNITS INFORMATION
4 ENGLISH The foundation must be level even Outdoor unit foundation work Avoid short circuits and ensure sufficient space is allowed for service Installation of outdoor unit Refer to automatic addressing flowchart Automatic addressing of indoor unit In the final check for 24 hours at 3.8 MPa (38.7 k...
Page 5 - NOTE
5 ENGLISH Select installation location of the HR unit suitable for followingconditions - Avoid a place where rain may enter since the HR unit is for indoor. - Sufficient service space must be obtained. - Refrigerant pipe must not exceed limited length. - Avoid a place subject to a strong radiation h...
Page 6 - INSTALLATION SPACE
6 ENGLISH Individual Installation Collective / Continuous Installation During the installation of the unit, consider service, inlet, and outletacquire the minimum space as shown in the figures below. : Service area * In case of the water pipe passing side product, please make sufficient service plac...
Page 7 - The location of the Anchor bolts; INSTALLATION
7 ENGLISH Items pH(25°C) Conductivity[25°C](mS/m) Chlorine ion(mg CI-/ l ) Sulfuric acid ion(mg SO 2 -/ l ) Acid demand[pH 4.8] (mg SiO 2 / l ) Total hardness(mg SiO 2 / l ) Ca hardness(mg CaCO 3 / l ) Ion silica(mg SiO 2 / l ) Fe(mg Fe/ l) Copper(mg Cu/ l) Sulfuric acid ion(mg S 2 / l) Ammonium ion...
Page 8 - Foundation for Installation; Preparation of Piping
8 ENGLISH Foundation for Installation • Fix the unit tightly with bolts as shown below so that unit will not fall down due to earthquake or gust. • Use the H-beam support as a base support • Noise and vibration may occur from the floor or wall since vibration is transferred through the installation ...
Page 9 - Flare shape and flare nut tightening torque; Opening shutoff valve; Tightening torque; Plumbing materials and storage methods; Refrigerant piping on three principles
9 ENGLISH Flare shape and flare nut tightening torque Precautions when connecting pipes - See the following table for flare part machining dimensions.- When connecting the flare nuts, apply refrigerant oil to the inside and outside of the flares and turn them three or four times at first. (Useester o...
Page 10 - Nitrogen substitution method; Precautions on Pipe connection / valve operation; For Heat Recovery System Installation
10 ENGLISH Nitrogen substitution method Welding, as when heating without nitrogen substitution a largeamount of the oxide film is formed on the internal piping. The oxide film is a caused by clogging EEV, Capillary, oil hole ofaccumulator and suction hole of oil pump in compressor. It prevents norma...
Page 11 - Connection of Outdoor units; Installation procedure for HR unit
11 ENGLISH Y Branch A B To Outdoor Unit To branch piping or indoor unit A B Facing upwards Facing downwards Viewed from point Ain direction of arrow Within +/- 10° Y-branches between the outdoor units must be installedhorizontally. CAUTION ! A ≥ B ≥ C ① IDU side connection pipe ② ODU to ODU connecti...
Page 12 - HR Unit; HR Unit; Type of HR Unit
12 ENGLISH Whenever connecting the indoor units with the HR unit, install theindoor units in numerical order from No.1. Ex) In case of installing 3 indoor units : No. 1, 2, 3 (O), No. 1, 2, 4 (X), No.1, 3, 4 (X), No.2, 3, 4 (X). CAUTION ! WARNING ! Before brazing work, remove gas in the HR Unit by c...
Page 13 - Installation of Zoning Control
13 ENGLISH HR unit HR unit sealing Changeover under control Auto changeover Changeover under control Zoning control group 1 Zoning control group 2 (Max. 8 Indoor Units) (Max. 8 Indoor Units) Installation of Zoning Control Some indoor unit can be connected to one port of HR unit. WARNING ! • A branch...
Page 14 - Cautions in pipe connection/valve operation; For Heat Pump System Installation
14 ENGLISH WARNING ! When installing and moving the air conditioner to another site, besure to make recharge refrigerant after perfect evacuation. • If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unitmay be damaged. • After sel...
Page 16 - Water pipe connection; Head loss of strainer on water pipe; Water pipe system diagram; DEVICE PROTECTION UNIT
16 ENGLISH CAUTION ! Do not directly connect the drain outlet to the water pipe outlet. (It can cause problems to the product.) Water pipe connection • The water pipe should be the same size of the connection on the product or more. • If necessary install the insulation material in the water pipe in...
Page 17 - Installation of flow switch; Flow switch work; Outdoor Units
17 ENGLISH 1 inch or 3/4 inch socket Cover Micro-switchAdjustment screwVibration plate Bellows Pad Installation of flow switch • The flow switch must be installed at the horizontal pipe of the heat water supply outlet of the product and check the direction of the heatwater flow before the installati...
Page 19 - Y branch, Header and HR unit connection pattern; Pattern 1; Pattern 2; Pattern 3; Pattern 7; • * : Serial connection of HR units : Capacity sum of indoor units
19 ENGLISH Y branch, Header and HR unit connection pattern Pattern 1 HR1 48 k 48 k 1 2 HR2 48 k 48 k 3 4 B • Impossible installation : Head branch pipe HR unit Pattern 2 HR1 1 2 3 4 5 6 7 7 k 7 k 7 k 7 k 7 k 24 k 24 k • Impossible installation : HR unit Head branch pipe Y and Head branch pipe. B A P...
Page 20 - Pattern 8; • * : Maximum indoor units per a branch are 8 indoor units; Y branch method; Refrigerant piping system
20 ENGLISH Pattern 8 A A • * : Maximum indoor units per a branch are 8 indoor units HR1 48 k 48 k 1 2 HR2 * B 12 k 12 k 12 k 12 k 3 4 5 6 24 k 7 24 k 8 • Pipe installation from outdoor units to HR units : 3 pipes(Low pressure Gas pipe, High pressure Gas pipe, Liquid pipe) • Pipe installation from HR...
Page 21 - Header method
21 ENGLISH h * : See Table 4 Classification Section Type Y branch Y/header branch Header branch Max pipe length Outdoor Unit ÷ Indoor Unit Maximum pipe length(L) A+B+C+D+e ≤ 150 m(492 ft) (Conditionally 200 m (656 ft))* A+B+b ≤ 150 m(492 ft) A+C+e ≤ 150 m(492 ft) (Conditionally 200 m (656 ft))* A+f ...
Page 22 - Outdoor unit Connection
22 ENGLISH (Table 3) Refrigerant pipe diameter from first branch to last branch (B,C,D) (Table 4) Conditional Application • To satisfy below condition to make 40m(131ft) ~ 90m(295ft) of pipe length after first branch. Required Example 1 Select the diameter of thepipe between the 1stbranch and the la...
Page 23 - Oil trap application method between outdoor units
23 ENGLISH Pipe Connection Method/Precautions for Series connections between Outdoor units - Separate Y branch joints are needed for series connections between outdoor units. - Y-branches between the outdoor units must be installed horizontally. - Please refer to the below connection examples to ins...
Page 24 - Refrigerant charging; The amount of Refrigerant
Low Pressure Gas pipe High Pressure Gas pipe Liquid pipe Refrigerant charging WARNING ! • Regulation for refrigerant leakage : the amount of refrigerant leakage should satisfy the following equation for human safety. If the above equation can not be satisfied, then follow thefollowing steps.• Select...
Page 25 - Branch pipe Fitting
25 ENGLISH • When the number of indoor units to be connected to the branch pipes is less than the number of branch pipes available forconnection then cap pipes should be fitted to the surplus branches. • Fit branch pipe lie in a horizontal plane. Pinched pipe B Horizontal plane View from point B in ...
Page 26 - Y branch pipe
26 ENGLISH For Heat Recovery System Installation Y branch pipe [Unit : mm(inch)] Models Pipe ARBLB07121 Low-Pressure Vapor Pipe I.D 28.58(1-1/8) I.D 31.8(1-1/4) I.D 34.9(1-3/8) O.D 31.8(1-1/4) I.D 28.58(1-1/8) I.D 31.8(1-1/4) O.D 22.2(7/8) I.D 22.2(7/8) O.D 19.05(3/4) I.D 28.58(1-1/8) I.D 19.05(3/4)...
Page 28 - Header; Slave; Distribution Method
28 ENGLISH [Unit:mm(inch)] Header Models Pipe 4 branch ARBL054 Gas pipe 120(4-23/32) 150(5-29/32) 360(14-3/16) 120(4-23/32) ID 15.88(5/8) ID 12.7(1/2) ID 15.88(5/8) ID 19.05(3/4) ID 12.7(1/2) ID 15.88(5/8) Liquid pipe 120(4-23/32) 120(4-23/32) 150(5-29/32) 360(14-3/16) ID 9.52(3/8) ID 6.35(1/4) ID 9...
Page 29 - Vacuum Mode
29 ENGLISH Slave Master Header Slave Master The others - Ensure that the branch pipes are attached vertically. Slave Master Slave Master Vertical Distribution Slave Master 1st 3rd 3rd main pipe distribution 2nd Vacuum mode off method CAUTION ! ODU operation stops during vacuum mode. Compressor can't...
Page 30 - Leak Test and Vacuum drying
30 ENGLISH NOTE ! If the ambient temperature differs between the time whenpressure is applied and when the pressure drop is checked, applythe following correction factor There is a pressure change of approximately 0.01 MPa (1.5 psi) foreach 1.8 °F (1 °C) of temperature difference. Correction= (Temp....
Page 31 - Thermal insulation of refrigerant piping; Penetrations
31 ENGLISH NOTE ! Always add an appropriate amount of refrigerant. (For therefrigerant additional charge)Too much or too little refrigerant will cause trouble.To use the Vacuum Mode (If the Vacuum mode is set, all valvesof Indoor units and Outdoor units will be opened.) WARNING ! When installing and...
Page 32 - ELECTRICAL WIRING
32 ENGLISH CAUTION - Follow ordinance of your governmental organization for technical standard related to electrical equipment, wiring regulations andguidance of each electric power company. - Install the Outdoor Unit communication cable away from the power source wiring so that it is not affected b...
Page 33 - Control Box and Wiring Location; External Board
33 ENGLISH CAUTION ! When the 400 volt power supply is applied to “N” phase by mistake,check damaged parts in control box and replace them. Precautions when laying power and ground wiring Use round pressure terminals for connections to the power terminal block.When laying ground wiring, you must use...
Page 34 - Field Wiring
34 ENGLISH Wiring of main power supply and equipmentcapacity - Use a separate power supply for the Outdoor Unit and Indoor Unit. - Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring andconnections. - The cable size is the minimum va...
Page 38 - Checking the setting of outdoor units; DIP switch
38 ENGLISH Example) Connection of Communication Cable [BUS type] [STAR type] - Connection of communication cable must be installed likebelow figure between indoorunit to outdoor unit. - Abnormal operation can be caused by communicationdefect, when connection ofcommunication cable is installedlike be...
Page 39 - Switch for setup of HR Unit
39 ENGLISH • Initial display order Order No Mean ① 8~20 Master model capacity(HP) ② 10~20 Slave 1 model capacity(HP) ③ 10~20 Slave 2 model capacity(HP) ④ 8~54 Total capacity(HP) ⑤ 2 Heat Pump 3 Heat Recovery (Factory Setting) ⑥ 38 380 V model 46 460 V model 57 575 V model 22 220 V model ⑦ 1 Full fun...
Page 42 - Automatic Addressing
42 ENGLISH 2 Zoning setting SW01E SW #1 On : Select Valve #5 Slave ON OFF SW02B SW01B SW01C After selecting No.1 zoning indoor unit, input the central control address of indoor unit. Slave After selecting No.2 zoning indoor unit, input the central control address of indoor unit. Setting SW01C to ‘0’...
Page 43 - The Procedure of Automatic Addressing
43 ENGLISH The Procedure of Automatic Addressing • Automatic addressing process end Numbers of indoor unit connected are indicated for 30 seconds on 7-segment LED after completing process. Indoor address number is displayed on wired remote controller or indoor unit display window. It is not an error...
Page 44 - * It is possible to be generated mode; Flow chart of auto pipe detection Process
44 ENGLISH Reset the power of HR unit PCB Confirm that the setting of No.2, 3 of SW02M corresponds with the valve connection type 88' is displayed on 7-SEG of the outdoor unit main PCB Outdoor unit is operated for 5~60 minutes The number of indoor units detected is displayed for 30 seconds on the ou...
Page 46 - Identification of Manual Valve ID (Address); DIP switch setting
No. Display and setup Setup and Contents 1 - Operation: Turn DIP S/W No.1 on. - Display: "11" is displayed in 7-SEG 2 - Operation : Turn DIP S/W No.1 off. - 7-SEG disappeared 7-SEG SW01E 7-SEG SW01E No. Display and setup Setup and Contents 1 - Operation: more than 2 DIP switches turned on. -...
Page 47 - Group Number setting
47 ENGLISH Group Number setting Group Number setting for Indoor Units - Confirm the power of whole system(Indoor Unit, Outdoor Unit) is OFF, otherwise turn off. - The communication cables connected to CEN.A and CEN.B terminal should be connected to central control of Outdoor Unit with care fortheir ...
Page 48 - Left side
48 ENGLISH Switch (Up) Switch (Down) Left side Right side CAUTION ! • Ask an authorized technician to setting a function. • If do not use a function, set an off-mode. • If use a function, first install a Cool & Heat selector. Setting the outdoor unit address (Fn 5) How to set the mode Turn on DI...
Page 49 - Central Control Connection at Indoor Unit side (Fn 19)
49 ENGLISH Function setting Setting Frequency (Hz) oFF - oP1 143 Hz oP2 135 Hz oP3 128 Hz oP4 120 Hz oP5 113 Hz oP6 105 Hz oP7 98 Hz oP8 90 Hz oP9 83 Hz CAUTION ! • Ask an authorized technician to setting a function. • If use a function, first install a Central controller. Master unit PCB DIP switch...
Page 50 - TEST RUN; Precaution before test run
50 ENGLISH 1 Check whether the air is completely removed and the watersupply is flowing smoothly. 2 Check whether there is any refrigerant leakage of anydisconnected or loose communication or power wire, or use theelectric wiring diagram to check the wiring connection condition.Check whether the pow...
Page 51 - Water supply system test run; How to Cope with Abnormal Test Run
51 ENGLISH Water supply system test run Before executing the test run for the product, you must first test theheat source water system. The test run for the product must be executed after checking the flowrate and temperature of the heat source water supplied. Equipment design Execute the product te...
Page 52 - Daily check/management; Maintenance of plate type heat exchanger
52 ENGLISH Daily check/management 1 Water quality control The plate type heat exchanger is not structured to be disassembled,cleaned or replaced with parts. To prevent corrosion or scaling onthe plate type heat exchanger, special care must be taken to controlthe water quality. Water quality must sat...
Page 53 - Self-Diagnosis Function
53 ENGLISH Self-Diagnosis Function Error Indicator - This function indicates types of failure in self-diagnosis and occurrence of failure for air condition. - Error mark is displayed on display window of indoor units and wired remote controller, and 7-segment LED of outdoor unit control board as sho...
Page 55 - Checking procedure of limiting concentration; Introduction; CAUTION FOR REFRIGERANT LEAK
55 ENGLISH h : HR unit # : HR unit number Display Title Cause of Error HR Unit related error 2 0 0 1 Searching pipe Error Failure of automatic addressing of valves 2 0 1 #HR + h HR unit1 Liqiud sensor error Liquid pipe sensor of HR unit open or short 2 0 2 #HR + h HR unit1 Sub Cooling Pipe sensor er...
Page 56 - Individual Control (Use 220 V Output Port); DDC; Main PCB; side
56 ENGLISH In case the concentration exceeds the limit When the concentration exceeds the limit, change original plan or takeone of the countermeasures shown below: • Countermeasure 1 Provide opening for ventilation.Provide 0.15 % or more opening to floor space both above andbelow door, or provide o...