Page 2 - READ THIS MANUAL IN ITS ENTIRETY AND UNDER-; WARNING; NEVER DISCONNECT
IMPORTANT SAFETY AND WARNIING INFORMATION READ THIS MANUAL IN ITS ENTIRETY AND UNDER- STAND THESE RULES TO FOLLOW FOR SAFETY. WARNING Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty, certification and listing...
Page 3 - Questions To Ask Local Building Official; PLANNING YOUR INSTALLATION
3 Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE CONGRATULATIONS! When you purchased your new pellet stove, you joined the ranks of thousands o...
Page 4 - Smoke Detectors; CAUTION; SELECTING A LOCATION; Power Supply Requirements; Manufactured Home; NEGATIVE PRESSURE WARNING
4 WARNING Electrical grounding instructions: This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Do not route p...
Page 5 - Floor Protection Requirements; Rear; Top View; Figure 2; NE PAS ENLEVER CETTE ÉTIQUETTE DÉGAGEMENT MINIMUM POUR LES; Table 1; Combustible; Figure 3; Corner - Clearance to Combustibles; IMPORTANT; CLEARANCES - MontageTM 3FS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 5 Up to * 6” (153 mm) 6” (153 mm) min. 6” (153 mm) min. 6” (153 mm) min. Figure 1 - Floor Protection Requirements * Notes: When installed at clearances less than 6”, the floor protection is only required to extend to the wall. Refer to Page 4 for c...
Page 7 - CAUTION: THE STRUCTURAL INTEGRITY OF THE MANUFACTURED; Figure 4A - Manufactured Home Installation; Manufactured Home Exhaust Vent Pipe Installation Guidelines; Manufactured Home Chimney Height Requirements; MANUFACTURED HOME INSTALLATION; Figure 4B - Manufactured Home Installation
7 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE In addition to the standard installation instructions, the following instruc- tions may be required by local, state or federal building codes: • Installation should be in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, ...
Page 8 - Removing Appliance From Pallet; Figure 5A; INSTALLATION; Figure 5A - Front Lag Screw; Installation Check List
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 8 Removing Appliance From Pallet 1. After removing the packaging from the stove, lift the hopper lid, and remove all prepackaged items that were shipped in the hopper. Next, open the stove door and remove all prepackaged items. 2. With the stove do...
Page 9 - Always Disconnect Power Before Performing The Thermostat; Figure 6 - Damper Adjustment; Prior to lighting your appliance:; FUEL; After you have begun operation of your appliance:; Damper Location and Adjustment; Damper Air Control; Figure 6; If the wall thermostat provided is not used, the
9 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Thermostat Installation:Note: Always Disconnect Power Before Performing The Thermostat Installation. A 24 volt wall thermostat and 20 feet of 18-gage thermostat wire is included in the accessory package. It is recommended that the thermostat and ...
Page 10 - VENTING REQUIREMENTS; Notes
10 VENTING REQUIREMENTS It is recommended that only an Lennox Hearth Products dealer install your pellet stove. The specified installation requirements must be followed to ensure conformity with both the safety listing of the appliance and local building codes. All clearances, installation instructi...
Page 11 - Vent Termination Locations; Figure 9
11 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Vent Termination Locations A = Clearance above grade, veranda, porch, deck, or balcony (min. 12”/30cm) B = Clearance to window or door that may be opened (min. 12”/30cm above - 48”/1.2m below and to the side) C = Clearance to permanently closed ...
Page 12 - - Manufactured Home Chimney Height Requirements; Chimney Height Requirements - Site Built Residential Home; Site Built Residential Home Chimney Height Requirements; Chimney Height Requirements - Manufactured Homes; - Existing Chimney Terminat; ion
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 1 Figure 11 - Manufactured Home Chimney Height Requirements Chimney Height Requirements - Site Built Residential Home The vent termination height required is - USA, 1-foot minimum; Canada 3-feet minimum above the roof penetration point as illustrat...
Page 13 - Determining Size Of Pipe To Install; this number and the altitude on the chart; Installation Chart; - Pipe Selection Chart; B - 1’ Horizontal Pipe; All equivalent pipe styles; Table 3; Sample Installation Chart; Table 4; - Sample Chart for Figure 14
13 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Determining Size Of Pipe To Install To determine what diameter pipe to use in an installation (3” or 4”), first find the “equivalent pipe length” using the following guidelines, then plot this number and the altitude on the chart ( Figure 13 ). ...
Page 14 - Standard Horizontal Vent Installation; Installing MontageTM 3FS; • Combustion air may also be drawn from a vented crawl space under; . INSTALL VENT AT CLEARANCES; • The end of the exhaust pipe must extend a minimum of 12” (305 mm); Back of; Metal Fresh Air Pipe; Figure 15 - Horizontal Vent Installation
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 14 Exhaust Port Quick Disconnect Straight “PL-vent” Pipe Combustion Air Inlet Collar Metal Fresh Air Pipe Lytherm Gasket Wall Thimble 45˚ Elbow Holes through the Wall for the Thimble and Fresh Air Pipe 45 o Degree Elbow Joint for Fresh Air Pipe 12”...
Page 15 - • It is not recommended to terminate; Figure 17 - Montage 32FS, Parallel Through the Wall; Horizontal run of pipe requires; Figure 16 - Montage 32FS, Corner Through the Wall; FPO
15 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Notes: • It is not recommended to terminate exhaust vent on the prevailing wind side of the house. Wall Maintain minimum clearances specified by vent manu- facturer between wall and pipe. If you vent to the furthest wall, the vent pipe must main...
Page 16 - This free-standing model may be connected to an existing flue or by; Preferred Installation – Vertical Vent Through the Roof; dwelling, the flue gases stay warm, thus rising at a consistent rate.; Figure 18 - Exterior Vertical Vent; Vertical Vent Through the Roof; Interior Vertical Vent into an Existing Class A Chimney
16 FPO Wall Straps Required Every 4 Feet Minimum Standard Vertical Installation ConfigurationsModel: Montage™ 3FS This free-standing model may be connected to an existing flue or by installing listed type “PL” vent pipe. If a liner is run all the way to the top of the existing chimney, the existing ...
Page 17 - CARE AND OPERATION; Simple Operating Instructions; END; Does the Stove Light?; Yes
17 CARE AND OPERATION Simple Operating Instructions 3. Priming the Auger (Optional) a] Fill hopper with pellets Note: use quality grade pellet fuel b] Push the "START" button to turn on the blowers and auger motor e] W h e n p e l l e t s b e g i n to drop from feed tube into UltraGrate, pus...
Page 18 - Control Board Operation; The control board has an internal memory; WARNINGS; Never empty pellets from the Burn-Pot into the hopper. Pellets that; Control Board; Table 5 - Model MontageTM 32FS
18 Control Board Operation START BUTTON The "START" Button turns on the pellet stove.If the exhaust does not reach operating tempera- ture within 30 minutes, the stove will automati- cally shut down. The pellet stove can be restarted by pushing the "START" Button again. RESTART AUGER...
Page 19 - Cold Start; Re-Fueling While in Operation; Caution: Failure to ensure pellets in the UltraGrate remain; General Operating Considerations; Manual Operation
19 Pre-lighting Instructions During an initial start-up, or in the case where the hopper has run out of fuel, it will be necessary to prime the auger feed system. To prime the auger feed system: 1. Fill the hopper with recommended pellet fuel and plug the stove into the wall outlet. 2. Press the ...
Page 20 - Damper Adjustment Guideline; Lack of Combustion Air:; will starve the fire for air. See Routine Maintenance, on Pages 21; Excessive Combustion Air:; Note: Excessive combustion air reduces efficiency.; Correct Combustion Air / Proper Burn Characteristics:; Automatic Safety Features; A small amount of smoke may leak from the top of the window glass,; If the area in which you live is prone to frequent power outages, it
0 Turning Off Your Stove Press the "STOP" button to initiate the shut down cycle (auger LED will be red). The pellets will stop feeding and the blowers will continue to run on a timed cycle. The stove will shut down safely upon completion of the shut down cycle. Shutdown Mode - When the ther...
Page 21 - PLEASE NOTE: Lennox Hearth Products has no control over the manu-; Pellet Fuel Storage -; content fuel will void the warranty!
1 Fuel Specifications - Using the Ultragrate™ burn system, this appliance has been designed to burn wood residue pellets only (with up to 2% ash content). Agricultural pellets (i.e. corn, alfalfa etc.) are not permitted to be burned in the stove. Dirty fuel will adversely affect the performance of t...
Page 22 - The baffle plate should be removed at least once a year to allow; Figure 24B - Removing Baffle Plate; DO NOT USE BRUSH ON HOT STOVE; exchanger, between tubes and the top of the firebox.; Cleaning Behind Tube Scraper; Figure 24A - Removing Baffle Plate
Heat Exchange Tubes Tube Scraper - Using the hole in the handle of the Grate Scraper Tool “grab” the scraper rod as shown in Figure 26. Using the Grate Scraper Tool, pull the rod up and out towards the opening of the firebox. Con- tinue pulling until the Tube Scraper reaches the top of the firebox. ...
Page 23 - Figure 26 - Pulling Tube Scraper Rod; (Recommended Frequency
3 Ash Clean-out Ports IMPORTANT NOTES: • ENSURE APPLIANCE IS COLD BEFORE BEGINNING. • FIREBRICK PANEL MUST BE INSTALLED BEFORE OPERATING UNIT. • ASH CLEAN-OUT PORTS MUST BE CLEANED OUT AS PART OF ROUTINE MAINTENANCE. Accessing Ash Clean-Out Ports 1) Open firebox door. 2) Remove Firebrick Panel (see ...
Page 24 - Figure 29 - Inspect UltraGrate and Clean if Necessary; Ash that accumulates around the grate can be “dropped” into the ash; Figure 30 - Using the Ash Slide Plate; fuel consumed. The ash pan is located in the pedestal. See Figure 31.; connector and chimney should be inspected at least once every two; Clean Vent Components; ash slide weekly (see
4 Figure 29 - Inspect UltraGrate and Clean if Necessary (Recommended Frequency of 1 day – 7 days) UltraGrate Ash Slide Plate Ash that accumulates around the grate can be “dropped” into the ash pan as follows: 1. Open the firebox door. 2. Pull open the ash release slide plate as shown in Figure 30 . ...
Page 25 - Figure 33 - Checking Door Gasket
5 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Motor Lubrication The blowers are permanently lubricated by the manufacturer. Do not apply oil to any part of the blower, doing so may cause damage. Blower Cleaning Clean the air holes on the motors of both the exhaust and room air blowers annual...
Page 26 - SPECIFICATIONS - MontageTM 3FS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 6 Flue Size 3” (76 mm) Rear Floor Protection Front and Sides: 6”(15 mm) Requirements Back: Up to 6”(15 mm) u Hopper Capacity 55 Lbs. v Burn time 15 - 37 hours v Fuse, Control Board 5 Amp, 50 volt, 3AG w Fuse, Igniter 6 Amp, 15 volt w Heat Input 13,...
Page 27 - COMPONENT DEFINITIONS
7 • Air Wash A small slot in the door that allows room air to be pulled into the firebox and pours over the inside surface of the door glass to inhibit the build up of soot. • Auger (A) A motor powered screw device that transfers the fuel from the hopper to the feed chute to deliver pellets to the U...
Page 28 - Figure 36 - WIRING DIAGRAM 120 V AC; WIRE DIAGRAM LABEL - MONTAGE 32FS; ALTERATIONS; ALTERATIONS; WIRE DIAGRAM LABEL - MONTAGE 32FS; Montage; Wire Diagram
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 8 Figure 36 - WIRING DIAGRAM 120 V AC MATERIAL SPECIFICATIONS: MATERIAL - WHITE POLYESTER 740 2. MIL PRINT TREATEDADHESIVE - PERMANENT ACRYLIC ADHESIVEMATERIAL SIZE – 4” X 10”TEXT – BLACKDIELINE WILL NOT PRINT SUPPLIER: INTERNATIONAL GRAPHICS &...
Page 29 - QUALIFIED TECHNICIANS ONLY
9 PROBLEM CAUSE(S) SOLUTIONS 1. Fire burns with a lazy orange flame. Pellets build up in the and there is excessive glass soot that is difficult to remove (Ash and soot are a product of combustion with any wood products, so some build-up on the glass is normal). A) • There is insufficient combustion...
Page 31 - Description
31 REPLACEMENT PARTS LIST - MONTAGE™ 3FS Contact an Authorized Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of non- approved parts can result in poor performance and safety hazards. DOOR PARTS Item # Cat. No. Description 1 H7045 Door Assembly H7046 ...
Page 32 - REPLACEMENT PARTS - MONTAGETM 3FS; 8 ADD WALL THERMOSTAT
3 REPLACEMENT PARTS - MONTAGE™ 3FS NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 13 46 19 14 33 47 12 49 5 11 15 17 50 9 21 16 18 20 4 10 52 38 ADD WALL THERMOSTAT 39 WIRE, THERMOSTAT 48 ADD PAINT TOUCH UP 52 ADD CLEANING BRUSH 34 38 Includes 20 feet of thermostat wire 8 6 1 7 3 2 51
Page 33 - 1 ADD IN WIRING HARNESS
33 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 35 26 27 28 30 31 32 33 36 37 39 29 38 31 55 REPLACEMENT PARTS - MONTAGE™ 3FS 31 ADD IN WIRING HARNESS 24 28 28 37 27 40 56 44 36 30 29 34 41 23 26 45 25 22 43 54 35 55 53 42 32
Page 34 - OPTIONAL ACCESSORIES - MONTAGETM 3FS; Model; OPTIONAL ACCESSORIES DIAGRAMS
34 OPTIONAL ACCESSORIES - MONTAGE™ 3FS 1 2 3 Contemporary Accessory Kit, M32FS, Brushed Nickel Artisan Accessory Kit, M32FS, Matte Black Arch Accessory Kit, M32FS, Matte Black Form # 775,201M 4 6 P A I N T Gothic Accessory Kit, M32FS, Black Paint 5 7 Form # 775,077M Form # 775,201M Form # 775,201M F...
Page 35 - SAFETY / LISTING LABEL
35 SAFETY / LISTING LABEL Note that your stove’s serial number is printed on the safety label, which is located near the inside of the hopper. Your stove’s serial number is preceded by a “WH-”(Example WH-0000000). NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 009 010 011
Page 36 - WARRANTY; ance). Please read the warranty to be familiar with its coverage.; PRODUCT REFERENCE INFORMATION; parts supplied from the manufacturer.; The installation date of the appliance.
36 Printed in U.S.A. © 008 Lennox Hearth Products P/N 775,196M REV. B 05/009 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fir...