Page 2 - Safety Precautions; WARNING; Table of Contents
2 Safety Precautions To ensure safe operation, please read the following statements and understand their meaning. Also refer to your equipment owner's manual for other important safety information. This safety precautions contained in this manual are explained below: WARNING Warning is used to indic...
Page 4 - NOTES
4 Congratulations on your purchase of a Kohler Courage XT Series engine. Top-notch performance is built into this tough, reliable, quality-manufactured Kohler engine — made by the company world renowned for "Relentless Power and Legendary Performance." Here are some of the innovative feature...
Page 5 - Oil Recommendations; Oil Type; R E C O M M E N D E D S A E V I S C O S I T Y G R A D E S; Fuel Recommendations; General Fuel Recommendations
5 EN Oil Recommendations Using the proper type and weight of oil in the engine is extremely important, as is daily checking of oil level and changing oil regularly. Failure to use the correct oil, or using dirty oil, will cause premature engine wear and failure. Refer to Oil Check/Change maintenance...
Page 6 - Gasoline/Ether Blends; Fuel Line; NOTE: Before transporting the engine, ensure the
6 Gasoline/Ether Blends Methyl Tertiary Butyl Ether (MTBE) and unleaded ȱȱǻȱȱȱ¡ȱȱŗśƖȱȱ¢ȱvolume) are approved as a fuel for Kohler engines. Other gasoline/ether blends are not approved. Fuel Line These engines use Low Permeation SAE 30 R7 rated ȱǰȱęȱȱ...
Page 7 - Operating Instructions; Cold Weather Starting; adjustments are not necessary or possible.; Serial Number; Emission Compliance; Fuel Tank; Emission Compliance Period; EPA
7 EN Figure 9. Emission Compliance Table. For engine displacement information, refer to Figure 6, ŝȱȱȱŘŖȱǻęǼǯ Exhaust Emission Control System for models XT-6, XT-7, and XTR-7 is EM. Operating Instructions In addition to these instructions, also read the instructions of equipment t...
Page 8 - Recoil Start; Primer Bulb; Manual Choke Start
8 Electric Start (XTR-7 Only) ŗǯȱ ȱȱȬěȱȱȱȱON position (if ǼǯȱȱȱȱŚǯ Řǯȱ ȱȱȱ ȱȱȱON position (if equipped). Refer to the operating instructions of the equipment this engine powers. 3. Start the engine by activating key switch; release as ...
Page 9 - Carburetor; NOTE: To ensure correct engine operation at; Maintenance; WARNING: Accidental Starts; Shutdown Engine; NOTE: If the engine is equipped with an optional; Engine Speed; NOTE: Do not tamper with governor or carburetor; Angle of Operation; NOTE: Do not operate this engine continuously at; Overheating; DZȱ Ğȱȱȱȱȱ¢ȱȱȱ
9 EN Carburetor The carburetor is designed to deliver the correct fuel-to-air mixture to the engine under all operating conditions. It has been calibrated at the factory and is not adjustable. NOTE: To ensure correct engine operation at ȱȱŗśŘśȱȱǻśŖŖŖȱĞǯǼǰȱȱ¢ȱbe necessary to h...
Page 10 - ȱȱȱę; Oil Level Check
10 Maintenance Instructions Frequency Maintenance Required After First 3-5 Hours of Operation Change oil Daily or Before Starting Engine Fill fuel tank Check oil level. Check air intake and cooling areas; clean as necessary¹ Yearly or Every 25 Hours Service or replace precleaner element (if equipped...
Page 11 - Oil Change; Disable engine by disconnecting spark plug.; Paper Air Filter; Air Cleaner System; NOTE: Oil will drain easier and more quickly if the
11 EN Oil Change Oil can be changed by either draining it from the dipstick tube, or from the optional drain plug. Change ȱȱĞȱȱęȱȱȱęȱȱȱǯȱĞȱǰȱȱȱȱ¢¢ȱȱĞȱ¢ȱśŖȱȱof operation. Change oil while engine is still warm, ȱęȱ...
Page 12 - NOTE: Operating the engine with a blocked grass; Spark Plug; Feeler Gauge; NOTE: Do not clean the spark plug in a machine
12 śǯȱ ȱ¢ȱȱȱȱȱȱȱ ȱȱęȱ ȱǰȱ¢ȱȱȱ ȱthe base clean. Ŝǯȱ ȱȱȱęȱȱȱȱprecleaner (if equipped). 7. Reinstall the air cleaner cover and tighten the knob securely. Şǯȱ ȱȱȱ¢ǰȱȱȱ...
Page 13 - Parts Ordering; Kohler replacement parts for this engine include:; Ignition; Model; Part Description
13 EN Parts Ordering ȱȱǰȱęǰȱȱȱȱare required when ordering replacement parts from your Kohler Authorized Service Center. These ȱȱȱȱȱęȱȱ ȱȱĜ¡ȱȱȱȱǯȱȱĴȱĜ¡ȱȱȱȱ¢ǯȱȱȱ...
Page 14 - DZȱȱ ȱȱĴȱȱȱȱȱȱ; Storage; Clean the exterior surfaces of the engine.; Troubleshooting; Śǯȱ; PROBLEM
14 DZȱȱ ȱȱĴȱȱȱȱȱȱ engine components, or any items that require special timing or adjustment procedures. This work should be performed by a Kohler authorized service center. Storage If the engine will be out of service for two months or more, follow these storage proced...
Page 15 - engine sold by Kohler Co. will
15 EN 1 With the exception of countries governed by the European Union (EU), where a one (1) year warranty is required for commercial/professional use. COURAGE ® ENGINE LIMITED WARRANTY Kohler Co. warrants to the original retail consumer that each new COURAGE ® engine sold by Kohler Co. will be free...
Page 16 - FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS; MANUFACTURER’S WARRANTY COVERAGE; OWNER’S WARRANTY RESPONSIBILITIES; ǰȱǰȱȱȱȱȱęǯ; COVERAGE
16 Continued on the next page. KOHLER CO. FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF-ROAD ENGINES The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Kohler ǯȱȱȱȱ¡ȱȱȱȱȱȱȱ¢...
Page 17 - LIMITATIONS; ȱ ǻǼȱ ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱĞȱ; MAINTENANCE AND REPAIR REQUIREMENTS
17 EN Listed below are the parts covered by the Federal and California Emission Control Systems Warranty. Some of ȱȱȱ¢ȱȱȱȱȱȱ ȱȱȱȱęȱȱȱpoint for that part. The warranted parts include the following if they were pres...
Page 19 - FOR SALES AND SERVICE INFORMATION
ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044 FOR SALES AND SERVICE INFORMATION IN U.S. AND CANADA, CALL 1-800-544-2444 FORM NO.: 14 590 02 ISSUED: 1/09 REVISED: KohlerEngines.com