Jlg Telehandler Personnel Work Platform- Manuals

Jlg Telehandler Personnel Work Platform– User Manual in PDF format online.

Manuals:

User Manual

User Manual Jlg Telehandler Personnel Work Platform

Summary

Page 2 - BATTERY WARNING; WASH HANDS; CALIFORNIA PROPOSITION 65; EXHAUST WARNING

CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of California to cause cancer and reproductive harm. WASH HANDS AFTER HANDLING! CALIFORNIA PROPOSITION 65 EXHAUST WARNING Diesel Engine exhaust and ...

Page 3 - REVISION LOG

Revision Log a 31200160 Revision Log REVISION LOG January 2, 2007 - A - Original Issue of Manual March 22, 2007 - B - Revised pages 3-1, 4-4 and 6-1. February 14, 2008 - C - Revised pages 1-1, 1-2, 2-1, 2-4, 4-2, 4-3 and 4-4. December 10, 2008 - D - Revised covers and pages c & 5-1. June 15, 201...

Page 4 - Telehandler Operator and Platform Occupant Qualifications

Read This First b 31200160 Read This First This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, andlessees with the precautions and operating procedures essential for the safe andproper machine operat...

Page 5 - • Accident Reporting and Product Safety Publications; USA

Read This First c 31200160 This product must comply with all safety related bulletins. Contact JLG Industries,Inc. or the local authorized JLG representative for information regarding safety-related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bull...

Page 6 - This Page Intentionally Left Blank

Read This First d 31200160 This Page Intentionally Left Blank

Page 7 - TABLE OF CONTENTS

Table of Contents i 31200160 TABLE OF CONTENTS Revision Log Read This First Telehandler Operator and PlatformOccupant Qualifications ..................................................... bModifications ...................................................................... b Table of Contents Section...

Page 8 - ii; Section 4 - Types of Personnel Work Platforms; Product Specifications - JLG Supplied Personnel; Index

Table of Contents ii 31200160 Section 4 - Types of Personnel Work Platforms 4.1 Approved Personnel Work Platforms .................................. 4-1 Quick Switch Mounted - JLG Supplied ........................... 4-1Fork Mounted ................................................................. 4...

Page 9 - Section 1 - General Safety Practices; SECTION 1 - GENERAL SAFETY PRACTICES; HAZARD CLASSIFICATION SYSTEM; result in death or serious injury.; result in death or serious injury.; CAUTION; result in minor or moderate injury.; DANGER; ARN; UTIO

Section 1 - General Safety Practices 1-1 31200160 SECTION 1 - GENERAL SAFETY PRACTICES 1.1 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a po...

Page 10 - GENERAL PRECAUTIONS; positioning personnel, their tools and equipment.; DO NOT; to support the structure.

Section 1 - General Safety Practices 1-2 31200160 1.2 GENERAL PRECAUTIONS • DO NOT use the telehandler with platform attached for any purpose other than positioning personnel, their tools and equipment. • DO NOT place boom or platform against any structure to steady the platform or to support the st...

Page 11 - proximity to electrical current.; Voltage Range; This requirement shall apply except where employer, local or

1-3 31200160 1.3 OPERATION SAFETY Electrical Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Maintain safe distance from electrical lines, apparatus or any energized (exposed or insulated) parts according to the Minimum Safe ...

Page 12 - Tip Over Hazard; • Be sure that the ground conditions are able to support the machine.; at all times. If proper tire pressures are not

Section 1 - General Safety Practices 1-4 31200160 Tip Over Hazard • DO NOT exceed rated lift capacity. Distribute loads evenly on platform floor. • Be sure that the ground conditions are able to support the machine. • DO NOT raise boom unless frame is level (0 degrees). • DO NOT lift personnel durin...

Page 13 - USE ONLY; an approved personnel work platform.; drive machine from cab when personnel are in platform.

Section 1 - General Safety Practices 1-5 31200160 • USE ONLY an approved personnel work platform. • DO NOT drive machine from cab when personnel are in platform. • Never level the machine when the platform is occupied. OW01 7 0 OW01 9 0 O AB 00 7 0

Page 14 - Load Falling Hazard; • Never suspend load from platform or supports.; platform manufacturer.

Section 1 - General Safety Practices 1-6 31200160 Load Falling Hazard • Never suspend load from platform or supports. • DO NOT carry materials directly on platform railing unless approved by the platform manufacturer. • Always ensure that power tools are properly stowed and never left hanging by the...

Page 15 - Pinch Points and Crush Hazards; Stay clear of pinch points and rotating parts on the telehandler.

Section 1 - General Safety Practices 1-7 31200160 Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. • Stay clear of moving parts while engine is running. • Keep clear of tires and platform or other objects. • Keep clear from under boom. • Keep clear of ...

Page 16 - • Keep arms and hands clear of attachment tilt cylinder.

Section 1 - General Safety Practices 1-8 31200160 • Keep arms and hands clear of attachment tilt cylinder. • During operation, keep all body parts inside platform railing. • Keep others away while operating. • Approved head gear must be worn by all platform personnel. • Check work area for clearance...

Page 17 - Fall Hazard; use damaged harnesses, deceleration devices or lanyards.

Section 1 - General Safety Practices 1-9 31200160 Fall Hazard • During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only onelanyard per lanyard anchorage point. • DO NOT use damaged harnesses, deceleration...

Page 18 - • Never tilt the platform when the platform is occupied.

Section 1 - General Safety Practices 1-10 31200160 • Never tilt the platform when the platform is occupied. O AB 01 6 0

Page 19 - Chemical Hazards

Section 1 - General Safety Practices 1-11 31200160 Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system ...

Page 21 - PRE-OPERATION CHECK AND INSPECTION; Complete all required maintenance before operating unit.

Section 2 - Pre-Operation and Inspection 2-1 31200160 SECTION 2 - PRE-OPERATION AND INSPECTION 2.1 PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. A pre-operation check & inspection of the telehandler is to be completed first. Referto the Operati...

Page 22 - Ensure all; and instructional decals and proper; Quick Switch Mounted

Section 2 - Pre-Operation and Inspection 2-2 31200160 2.2 SAFETY DECALS - JLG SUPPLIED PERSONNEL WORK PLATFORM Ensure all DANGER , WARNING , CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required. Quick Switch Mounted Before S/N 2006058-01...

Page 24 - Fork Mounted

Section 2 - Pre-Operation and Inspection 2-4 31200160 Fork Mounted OAB0192 1704277 B 1704277 1707063 1701509 1701509 1001092482A Operator and occupants must read and understand personnel work platform operator and safety manual prior to lifting personnel. TIPOVER HAZARD Death or serious injury could...

Page 25 - WALK-AROUND INSPECTION; • Properly installed, see

Section 2 - Pre-Operation and Inspection 2-5 31200160 2.3 WALK-AROUND INSPECTION Begin your platform walk-around inspection at item 1, as noted below. Continuechecking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missingparts, that they are securely fast...

Page 26 - After engine warms, perform an operational check:

Section 2 - Pre-Operation and Inspection 2-6 31200160 2.4 WARM-UP AND OPERATIONAL CHECKS Warm-Up Check Warm-up and operational checks of the telehandler are to be completed beforeentering the platform. Refer to the Operation & Safety Manual supplied withtelehandler. Operational Check After engin...

Page 27 - Section 3 - Operation; SECTION 3 - OPERATION; PLATFORM OPERATION; as they pertain to telehandler mounted personnel work platforms.; Lifting/Lowering Personnel

Section 3 - Operation 3-1 31200160 SECTION 3 - OPERATION 3.1 PLATFORM OPERATION • JLG recommends the user comply with local, provincial and federal regulations as they pertain to telehandler mounted personnel work platforms. • Capacities and range limits for the telehandler change depending on the p...

Page 28 - USE OF THE CAPACITY CHART; “Approved Personnel Work Platforms”; Load Weight (including; Yes

Section 3 - Operation 3-2 31200160 3.2 USE OF THE CAPACITY CHART Example A contractor owns a model xxxxx telehandler with a 48" Carriage. He knows his forkmounted platform may be used with his model/attachment since it follows therequirements set forth in “Approved Personnel Work Platforms” on p...

Page 29 - This is a sample capacity chart; MODEL

Section 3 - Operation 3-3 31200160 Note: This is a sample capacity chart only ! DO NOT use this chart, use the one located in your operator cab. XXXXXXXX 48" & 72" CARRIAGES MODEL XXXXX U S E W I T H : 1 2 3 4 - 5 6 7 8 4 8 " C A R R I A G E 8 7 6 5 - 4 3 2 1 7 2 " C A R R I A G ...

Page 30 - LOADING AND SECURING FOR TRANSPORT; telehandler for securing telehandler.

Section 3 - Operation 3-4 31200160 3.3 LOADING AND SECURING FOR TRANSPORT 1. If attached to telehandler, refer to the Operation & Safety Manual supplied with telehandler for securing telehandler. 2. Secure platform with strap as shown in figure. Note: The user assumes all responsibility for choo...

Page 31 - SECTION 4 - TYPES OF PERSONNEL WORK; APPROVED PERSONNEL WORK PLATFORMS

Section 4 - Types of Personnel Work Platforms 4-1 31200160 SECTION 4 - TYPES OF PERSONNEL WORK PLATFORMS 4.1 APPROVED PERSONNEL WORK PLATFORMS Quick Switch Mounted - JLG Supplied To determine if a quick switch personnel work platform is approved for use on thespecific telehandler you are using, perf...

Page 32 - UNAPPROVED PERSONNEL WORK PLATFORMS; “Fork Mounted”

Section 4 - Types of Personnel Work Platforms 4-2 31200160 4.2 UNAPPROVED PERSONNEL WORK PLATFORMS Do not attach any type of personnel work platform that is not manufactured by JLGto the Quick Switch. Do not use fork mounted personnel work platforms that do not meet the designrequirements. See “Fork...

Page 33 - PLATFORM INSTALLATION

Section 4 - Types of Personnel Work Platforms 4-3 31200160 4.3 PLATFORM INSTALLATION Quick Switch Mounted - JLG Supplied Verify the personnel work platform is properly installed. Refer to the Operation &Safety Manual supplied with telehandler for complete installation instructions. 1. Personnel ...

Page 34 - secured with retainer pin. Saddles swung down and pinned in place.

Section 4 - Types of Personnel Work Platforms 4-4 31200160 • Attachment pin engaged in platform pin recess. Lock pin engaged fully and secured with retainer pin. Saddles swung down and pinned in place. Fork Mounted JLG fork mounted personnel work platforms must attach to the forks by installing apin...

Page 35 - Section 5 - Emergency Procedures; SECTION 5 - EMERGENCY PROCEDURES; EMERGENCY LOWERING OF BOOM; Contact your local Authorized Distributor or JLG Service; Secure the telehandler using the following procedures:; INCIDENT NOTIFICATION

Section 5 - Emergency Procedures 5-1 31200160 SECTION 5 - EMERGENCY PROCEDURES 5.1 EMERGENCY LOWERING OF BOOM In the event of total loss of engine power, hydraulic pump failure or if platform orboom becomes jammed or snagged in overhead structures or equipment with anelevated load, the situation mus...

Page 37 - Section 6 - Specifications; SECTION 6 - SPECIFICATIONS; Performance; Dimensions of Platform; Quick Switch Mounted (including quick switch)

Section 6 - Specifications 6-1 31200160 SECTION 6 - SPECIFICATIONS 6.1 PRODUCT SPECIFICATIONS - JLG SUPPLIED PERSONNEL WORK PLATFORM For telehandler specifications refer to the Operation & Safety Manual supplied withtelehandler. Performance Quick Switch Mounted Maximum Platform Capacity............

Page 39 - Platform

Index 1 31200160 C Capacity Chart.................................. 3-2 Example ...................................... 3-2 Chemical Hazards .......................... 1-11 D Decals .............................................. 2-2 Dimensions....................................... 6-1 E Electrical H...

Page 41 - Date

Inspection, Maintenance and Repair Log Serial Number ______________________________ Date Comments Inspection, Maintenance and Repair Log

Page 43 - Hand Signals; Special Signals

Hand Signals Special Signals - When signals for auxiliary equipment functions or conditions not covered are required, they shall be agreed upon in advance by the operator and signalman. EMERGENCY STOP - With both arms extended laterally, hands open downward, move arms back and forth. STOP - With eit...

Page 44 - JLG Worldwide Locations

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 2 65811111Fax: +61 2 6...