Jlg G6-23A Parts Manual- Manuals

Jlg G6-23A Parts Manual– User Manual in PDF format online.

Manuals:

User Manual

User Manual Jlg G6-23A Parts Manual

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Summary

Page 3 - EFFECTIVITY PAGE

EFFECTIVITY PAGE 31200194 G5-19A/G6-23A i March 10, 2006 - A - Original Issue Of Manual February 23, 2007 - B - Revised Manual July 6, 2007 - C - Revised Manual May 15, 2008 - D - Revised Manual May 29, 2009 - E - Revised Manual April 3, 2014 - F - Revised Manual

Page 5 - TABLE OF CONTENTS; iii

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. 31200194 G5-19A/G6-23A iii SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 6 - TITLE; iv; SECTION 6 –

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. G5-19A/G6-23A 31200194 iv 5-7 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-8 Front Axle - Wheel Hub and Final Reduction . . . . . . . . . . . . . . . . . . ...

Page 10 - FRAME & ATTACHING PARTS

FRAME & ATTACHING PARTS G5-19A/G6-23A 31200194 1-2 Figure 1-1 Frame Shrouding & Trim 15 13 10 10 36 22 24 12 14 5 6 1 9 2 4 15 10 15 13 16 11 15 17 3 8 23 15 10 15 7 33 30 35 PAH0010

Page 12 - Item

FRAME & ATTACHING PARTS G5-19A/G6-23A 31200194 1-4 Figure 1-1 Frame Shrouding & Trim Item Part Number Qty. Description Rev. 0275028 1 ENGINE HOOD INSTALLATION, (includes items 1 thru 17) A 1 1671260 1 HOOD ASSY, (includes items 22 thru 24) A 2 1671177 1 ENGINE PANEL HOOD 3 0903274 1 BRACKET ...

Page 15 - FENDER INSTALLATION,

FRAME & ATTACHING PARTS 31200194 G5-19A/G6-23A 1-7 Figure 1-2 Frame Shrouding & Trim, Fender Installation Item Part Number Qty. Description Rev. 0274812 1 FENDER INSTALLATION, (G5-19A) , (optional), (includes items 1 thru 11) B 0273812 1 FENDER INSTALLATION, (G6-23A) , (optional), (includes ...

Page 16 - Figure 1-3 Axle Installation

FRAME & ATTACHING PARTS G5-19A/G6-23A 31200194 1-8 Figure 1-3 Axle Installation 31 43 53 4 12 2 6 11 62 63 31 53 2 5 10 PAH0041 60 20 21 3 61 64 G5-19A

Page 20 - This Page Intentionally Left Blank

FRAME & ATTACHING PARTS G5-19A/G6-23A 31200194 1-12 This Page Intentionally Left Blank

Page 22 - BOOM; Figure 2-1 First Boom Section

BOOM G5-19A/G6-23A 31200194 2-2 Figure 2-1 First Boom Section 1 2 3 4 5 6 7 8 3 5 7 9 10 3 6 11 12 11 13 15 14 PAH0060 G5-19A

Page 23 - PIN

BOOM 31200194 G5-19A/G6-23A 2-3 Figure 2-1 First Boom Section Item Part Number Qty. Description Rev. 1 0801412 1 FIRST BOOM SECTION, (G5-19A) 2 0701016 4 HEX HD CAPSCREW, 10-1.50X40mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) 0701017 4 HEX HD CAPSCREW, 10-1.50X45mm, GR 8.8, (as required),...

Page 26 - Figure 2-2 Second Boom Section

BOOM G5-19A/G6-23A 31200194 2-6 Figure 2-2 Second Boom Section 1 2 3 3 4 5 6 7 8 9 10 12 11 11 12 13 15 14 20 19 16 17 18 22 12 1 21 23 24 1226 25 PAH0080 G5-19A

Page 27 - SECOND BOOM SECTION,

BOOM 31200194 G5-19A/G6-23A 2-7 Figure 2-2 Second Boom Section Item Part Number Qty. Description Rev. 1 0801419 1 SECOND BOOM SECTION, (G5-19A) 2 2160018 1 LUBE FITTING, 90 DEGREES 3 4100078 2 BUSHING 4 3574798 1 FRONT COVER PLATE 5 0760808 6 HEX HD CAPSCREW, 8-1.25X16mm 6 4831900 6 LOCKWASHER, 8mm ...

Page 29 - Ref

BOOM 31200194 G5-19A/G6-23A 2-9 Figure 2-2 Second Boom Section Item Part Number Qty. Description Rev. 1 0801415 1 SECOND BOOM SECTION, (G6-23A) 2 2160018 1 LUBE FITTING, 90 DEGREES 3 4100078 2 BUSHING 4 3574798 1 FRONT COVER PLATE 5 0760808 6 HEX HD CAPSCREW, 8-1.25X16mm, GR8.8 6 4811900 6 LOCKWASHE...

Page 30 - Figure 2-3 Quick Switch Assembly

BOOM G5-19A/G6-23A 31200194 2-10 Figure 2-3 Quick Switch Assembly 5 1 6 2 4 3 102 101 103 104 105 104 101 104 PAH0100

Page 32 - Figure 2-4 Hydraulic Quick Switch Assembly

BOOM G5-19A/G6-23A 31200194 2-12 Figure 2-4 Hydraulic Quick Switch Assembly 103 102 15 7 16 10 3 22 23 9 6 15 4 21 17 5 1 18 20 19 18 4 101 102 104 105 106 PAH0111

Page 36 - ATTACHMENTS; Figure 3-1 Carriage Assembly

ATTACHMENTS G5-19A/G6-23A 31200194 3-2 Figure 3-1 Carriage Assembly 2 1 3 4 5 6 7 PAH0120

Page 39 - TOOTH

ATTACHMENTS 31200194 G5-19A/G6-23A 3-5 Figure 3-2 Buckets Item Part Number Qty. Description Rev. 1 0930008 1 82.7” BUCKET, 1.18 YARD, (G5-19A) A 70020768 1 BLADE KIT, (includes mounting hardware) 0930009 1 82.7” BUCKET, 1.96 YARD, (G5-19A) A 70020768 1 BLADE KIT, (includes mounting hardware) 0930015...

Page 40 - Figure 3-3 Four In One Bucket

ATTACHMENTS G5-19A/G6-23A 31200194 3-6 Figure 3-3 Four In One Bucket 5 15 11 10 6 1 18 12 8 2 4 7 9 13 32 17 16 21 20 19 22 23 14 31 PAH0140

Page 42 - Figure 3-4 Fork Mounted Hook

ATTACHMENTS G5-19A/G6-23A 31200194 3-8 Figure 3-4 Fork Mounted Hook 4 5 1 2 3 103 102106107 101 104 105 PZ4260

Page 44 - Figure 3-5 Truss Boom

ATTACHMENTS G5-19A/G6-23A 31200194 3-10 Figure 3-5 Truss Boom 1 2 PAH0161

Page 45 - HOOK

ATTACHMENTS 31200194 G5-19A/G6-23A 3-11 Figure 3-5 Truss Boom Item Part Number Qty. Description Rev. 0240110 1 11.8’ TRUSS BOOM, (1433lbs.) , (includes items 1 & 2) D 1 70020423 1 HOOK 2 70020424 1 BOLT

Page 46 - Figure 3-6 Manure Bucket

ATTACHMENTS G5-19A/G6-23A 31200194 3-12 Figure 3-6 Manure Bucket P Z 0222 6 7 9 12 4 13 10 2 1 5 21 20 8 11 3 17 19 18 15 16 K 1

Page 49 - HEX HD CAPSCREW

ATTACHMENTS 31200194 G5-19A/G6-23A 3-15 Figure 3-7 Fork Item Part Number Qty. Description Rev. 1 2340041 1 PALLET FORK ASSY, (Benne) , (2X2X48in), (8018lb per pair), (sold as a pair) B 2 0761612 2 HEX HD CAPSCREW, M16X25, GR8.8 1 2340029 2 FORK, (Lamy) , (5X1-4/5X48in), (4409lb each fork) B 2 702862...

Page 50 - Figure 3-8 Side Shift Carriage

ATTACHMENTS G5-19A/G6-23A 31200194 3-16 Figure 3-8 Side Shift Carriage 6 5 4 3 2 1 11 9 8 12 8 10 11 12 7 P Z 1181

Page 52 - Figure 3-9 Side Tilt Carriage

ATTACHMENTS G5-19A/G6-23A 31200194 3-18 Figure 3-9 Side Tilt Carriage

Page 54 - Figure 3-10 Fork Position/Side Shift Carriage

ATTACHMENTS G5-19A/G6-23A 31200194 3-20 Figure 3-10 Fork Position/Side Shift Carriage G6-23A

Page 57 - HOSE ASSY

ATTACHMENTS 31200194 G5-19A/G6-23A 3-23 45 1001093413 2 HOSE ASSY 46 1001093414 2 HOSE ASSY 1001097287 1 QUICK DISCONNECT ADAPTOR KIT, (includes items 6, 7, 21 & 22) Figure 3-10 Fork Position/Side Shift Carriage (Continued) Item Part Number Qty. Description Rev.

Page 58 - Figure 3-11 Fork Mounted Platform

ATTACHMENTS G5-19A/G6-23A 31200194 3-24 Figure 3-11 Fork Mounted Platform PH4790 3 4 2 1 11 13 6 12 14 16 5 7 8 9 10 18 19 15 17

Page 62 - ENGINE & ATTACHING PARTS; Figure 4-1 Engine Assembly

ENGINE & ATTACHING PARTS G5-19A/G6-23A 31200194 4-2 Figure 4-1 Engine Assembly 8 17 31 35 1 7 12 4 19 10 19 23 1 33 5 36 20 15 32 10 24 22 9 6 30 21 27 26 16 101 102 103 104 105 106 1 28 37 25 10 14 34 2 201 3 18 11 13 34 29 7 202 301 PAH0232 VIEW OF FLYWHEEL COUPLING

Page 63 - Figure 4-1 Engine Assembly

ENGINE & ATTACHING PARTS 31200194 G5-19A/G6-23A 4-3 Figure 4-1 Engine Assembly Item Part Number Qty. Description Rev. 0275002 1 ENGINE INSTALLATION, (includes items 1 thru 106) C 0275555 1 ENGINE INSTALLATION, OPEN CAB, (includes all items except 8, 17, 31 & 35) A 1 0100011 AR LOCTITE 2 4661...

Page 64 - Figure 4-2 Deutz Engine

ENGINE & ATTACHING PARTS G5-19A/G6-23A 31200194 4-4 Figure 4-2 Deutz Engine P Z 4510 K 1

Page 68 - Figure 4-4 Radiator Assembly

ENGINE & ATTACHING PARTS G5-19A/G6-23A 31200194 4-8 Figure 4-4 Radiator Assembly 29 30 15 13 26 13 1 5 4 14 25 12 20 20 12 10 28 17 31 26 26 13 25 12 20 20 20 6 28 18 20 16 10 25 12 19 104 103 102 101 105 3 7 28 28 23 9 21 21 8 8 27 27 27 27 2 24 11 22 34 32 33 12 25 14 4 12 201 P Z 2360

Page 70 - Figure 4-5 Air Cleaner Installation

ENGINE & ATTACHING PARTS G5-19A/G6-23A 31200194 4-10 Figure 4-5 Air Cleaner Installation 2 11 9 9 3 3 14 20 16 17 5 15 5 7 8 1 6 12 1 12 6 101 102 103 104 4 10 13 105 106 107 5 5 201 18 19 PAH0270

Page 72 - Figure 4-6 Exhaust Installation

ENGINE & ATTACHING PARTS G5-19A/G6-23A 31200194 4-12 Figure 4-6 Exhaust Installation 1 2 8 9 4 2 6 7 2 3 2 5 11 14 14 13 13 13 4 12 PAH0280

Page 76 - DRIVE TRAIN; Figure 5-1 Front Axle

DRIVE TRAIN G5-19A/G6-23A 31200194 5-2 Figure 5-1 Front Axle 2 7 4 1 3 5 6 8 9 PAH0290

Page 79 - SCREW

DRIVE TRAIN 31200194 G5-19A/G6-23A 5-5 Figure 5-2 Front Axle - Housing Item Part Number Qty. Description Rev. 1 7028372 2 HOUSING 2 91474041 1 PLUG 3 91474038 4 O-RING 4 91474039 4 BREATHER 5 91474037 3 PLUG 6 7028373 1 CENTRAL HOUSING 7 91474040 1 BRAKE CYLINDER, (left) 8 91474063 4 PLUG 9 91474067...

Page 82 - Figure 5-3 Front Axle - Housing and Steering Cylinder

DRIVE TRAIN G5-19A/G6-23A 31200194 5-8 Figure 5-3 Front Axle - Housing and Steering Cylinder 17 16 15 18 20 19 15 16 17 18 9 10 11 8 12 13 14 8 7 23 6 2 1 5 4 3 2 1 P Z 3230 G5-19A

Page 83 - BALL JOINT

DRIVE TRAIN 31200194 G5-19A/G6-23A 5-9 Figure 5-3 Front Axle - Housing and Steering Cylinder Item Part Number Qty. Description Rev. 1 91474095 4 GREASE FITTING 2 7028400 12 SCREW 3 7028383 2 KING PIN 4 70022376 1 SWIVEL HOUSING, (left) 5 7028385 2 KING PIN 6 91474092 4 NUT 7 91474091 4 SCREW 8 70284...

Page 87 - WASHER

DRIVE TRAIN 31200194 G5-19A/G6-23A 5-13 Figure 5-4 Front Axle - Bevel Gear Set Item Part Number Qty. Description Rev. 1 7028402 1 BEVEL GEAR SET, (includes items 2 thru 5) 2 91474100 1 WASHER 3 91474101 1 RING NUT 4 91474102 2 WASHER 5 91474103 1 SPACER 6 8035160 AR SHIM, 2.50mm 91474105 AR SHIM, 2....

Page 91 - FORK

DRIVE TRAIN 31200194 G5-19A/G6-23A 5-17 Figure 5-6 Front Axle - Double U-Joint Item Part Number Qty. Description Rev. 1 7028406 1 DOUBLE JOINT, (includes all items) 2 7028407 1 FORK 3 7028408 2 SPIDER, (includes item 6) 4 7028409 1 CENTRAL BODY 5 7028410 1 FORK 6 7028411 8 SNAP RING NOTE: QUANTITIES...

Page 98 - Figure 5-8 Front Axle - Wheel Hub and Final Reduction

DRIVE TRAIN G5-19A/G6-23A 31200194 5-24 Figure 5-8 Front Axle - Wheel Hub and Final Reduction 20 19 18 17 16 15 14 13 12 11 10 9 23 21 22 8 7 6 5 4 3 2 1 PAH0420 G5-19A

Page 102 - Figure 5-9 Front Axle - Transmission Housing

DRIVE TRAIN G5-19A/G6-23A 31200194 5-28 Figure 5-9 Front Axle - Transmission Housing 10 9 11 11 12 11 10 7 8 5 3 2 1 4 5 6 PAH0440

Page 104 - Figure 5-10 Front Axle - Lower and Upper Shaft

DRIVE TRAIN G5-19A/G6-23A 31200194 5-30 Figure 5-10 Front Axle - Lower and Upper Shaft 13 7 1 2 3 6 5 4 16 15 14 12 11 10 9 8 PAH0460 G5-19A

Page 108 - Figure 5-11 Rear Axle

DRIVE TRAIN G5-19A/G6-23A 31200194 5-34 Figure 5-11 Rear Axle 2 1 3 4 5 6 PAH0480

Page 112 - Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder

DRIVE TRAIN G5-19A/G6-23A 31200194 5-38 Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder 17 16 15 18 21 19 10 12 13 24 14 8 7 25 6 2 1 5 4 3 2 1 15 16 17 18 9 11 8 20 23 22 26 PAH0511 G5-19A

Page 123 - CENTRAL BODY

DRIVE TRAIN 31200194 G5-19A/G6-23A 5-49 Figure 5-16 Rear Axle - Double U-Joint Item Part Number Qty. Description Rev. 1 7028484 1 DOUBLE JOINT, (includes all items) 2 7028485 1 FORK (differential side) 3 7028409 1 CENTRAL BODY 4 7028408 2 SPIDER, (includes item 6) 5 7028410 1 FORK (wheel side) 6 702...

Page 126 - Figure 5-17 Rear Axle - Wheel Hub and Final Reduction

DRIVE TRAIN G5-19A/G6-23A 31200194 5-52 Figure 5-17 Rear Axle - Wheel Hub and Final Reduction 18 17 13 14 15 16 21 19 20 12 11 10 9 8 7 6 5 4 3 23 22 2 1 PAH0590 G5-19A

Page 130 - Figure 5-18 Drive Shaft

DRIVE TRAIN G5-19A/G6-23A 31200194 5-56 Figure 5-18 Drive Shaft 4 10 1 9 6 7 11 5 8 10 2 3 PAH0610

Page 134 - VALVE

DRIVE TRAIN G5-19A/G6-23A 31200194 5-60 402 1001096917 4 WHEEL, 13X24 403 8008675 4 VALVE 404 1001094512 AR TIRE, FOAM FILLED 1001094495 1 TIRE & WHEEL INSTALLATION, 405/70-20, (MPT-04 construction), (G5-19A) , (includes items 501 thru 504) B 1001094496 2 RH TIRE ASSY, 405/70-24, (MPT-04 constru...

Page 138 - CAB; Figure 6-1 Cab Assembly

CAB G5-19A/G6-23A 31200194 6-2 Figure 6-1 Cab Assembly 15 7 13 11 12 4 5 2 8 14 101 102 103 104 105 106 20 19 3 1 6 9 10 21 22 21 22 21 22 21 22 26 PAH0634 17 18 24 23 25

Page 140 - Figure 6-2 Cab Interior Assembly

CAB G5-19A/G6-23A 31200194 6-4 Figure 6-2 Cab Interior Assembly 18 16 14 25 24 26 17 20 3 1 9 2 5 6 4 5 6 11 10 12 7 8 13 18 19 23 27 28 22 29 30 31 32 PAH0643

Page 142 - Figure 6-3 Seat Assembly

CAB G5-19A/G6-23A 31200194 6-6 Figure 6-3 Seat Assembly 4 9 11 3 2 7 8 10 1 6 5 13 12 26 19 18 20 21 22 23 24 PAH0651

Page 144 - Figure 6-4 Cab Windows

CAB G5-19A/G6-23A 31200194 6-8 Figure 6-4 Cab Windows 1 2 3 4 5 6 10 9 11 7 8 12 PAH0660 G5-19A

Page 146 - Figure 6-5 Cab Door Assembly

CAB G5-19A/G6-23A 31200194 6-10 Figure 6-5 Cab Door Assembly 9 8 10 9 8 2 3 7 12 21 13 14 17 18 19 15 23 20 24 19 25 12 20 24 25 19 16 11 22 11 17 22 19 18 17 5 6 5 5 5 11 1 4 4 26 27 28 29 PAH0671

Page 148 - Figure 6-6 Wiper Assembly

CAB G5-19A/G6-23A 31200194 6-12 Figure 6-6 Wiper Assembly 12 6 7 2 3 8 5 4 13 9 1 10 11 PAH0680

Page 150 - Figure 6-7 Air Circulation Installation

CAB G5-19A/G6-23A 31200194 6-14 Figure 6-7 Air Circulation Installation 201 210 204 205 209 1 2 3 28 4 6 6 7 7 7 7 8 8 8 9 8 10 5 18 22 23 20 21 103 19 21 103 15 16 17 11 12 11 12 11 12 11 12 11 12 13 14 13 14 13 13 14 13 14 18 24 25 24 25 26 27 29 301 PAH0694 202 203 206 207 208

Page 157 - FIRE EXTINGUISHER INSTALLATION,

CAB 31200194 G5-19A/G6-23A 6-21 Figure 6-9 Fire Extinguisher Installation (Optional) Item Part Number Qty. Description Rev. 1001092150 1 FIRE EXTINGUISHER INSTALLATION, (G6-23A) , (includes all items) A 1 1001092377 1 EXTINGUISHER BRACKET 2 1001092385 1 FIRE EXTINGUISHER, 10LB 3 1001092392 1 ACCESSO...

Page 160 - CONTROLS; Figure 7-1 Boom Joystick

CONTROLS G5-19A/G6-23A 31200194 7-2 Figure 7-1 Boom Joystick 1 2 PAH0700

Page 161 - BOOM JOYSTICK

CONTROLS 31200194 G5-19A/G6-23A 7-3 Figure 7-1 Boom Joystick Item Part Number Qty. Description Rev. 1 1600384 1 BOOM JOYSTICK 2 4360601 1 CONTINUOUS AUXILIARY HYDRAULIC SWITCH

Page 162 - Figure 7-2 Steering Column & Attaching Parts

CONTROLS G5-19A/G6-23A 31200194 7-4 Figure 7-2 Steering Column & Attaching Parts 4 2 3 1 5 6 7 8 PAH0710

Page 164 - Figure 7-3 Accelerator Pedal Assembly

CONTROLS G5-19A/G6-23A 31200194 7-6 Figure 7-3 Accelerator Pedal Assembly 1 2 3 4 16 4 3 8 5 9 6 7 15 13 14 14 17 12 18 5 10 11 101 PZ 4400

Page 166 - Figure 7-4 Brake Pedal Assembly

CONTROLS G5-19A/G6-23A 31200194 7-8 Figure 7-4 Brake Pedal Assembly 64 75 57 1 60 2 79 57 57 4 79 57 57 1 58 9 3 117 PAH1430 57 68 81 80

Page 170 - HYDRAULIC CIRCUITS; Figure 8-1 Supply Circuit

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-2 Figure 8-1 Supply Circuit 47 47 39 1 2 3 7 4 5 6 8 9 8 10 11 12 13 14 15 16 9 17 18 19 20 3 21 22 23 24 25 26 30 27 27 28 29 29 27 28 27 30 33 31 32 33 34 40 41 40 42 46 45 PAH0741

Page 172 - Figure 8-2 Dump Circuit

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-4 Figure 8-2 Dump Circuit 9 41 1 2 3 4 5 6 7 8 10 11 12 13 14 15 23 24 32 33 27 37 38 39 11 34 35 36 40 16 17 18 19 21 20 18 22 44 50 43 42 45 46 43 43 48 46 47 49 4 6 52 53 54 27 28 28 60 59 PAH0751 Cooler Outlet Cooler inlet G5-19A ONLY

Page 176 - Figure 8-3 Front Drive Circuit

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-8 Figure 8-3 Front Drive Circuit 209 227 228 218 231 214 239 240 241 234 222 221 221 238 215 237 232 229 223 233 62 62 77 34 117 116 39 39 82 82 301 131 12 3 82 410 403 501 242 240 62 62 60 60 PAH0761 G5-19A TO TANK BEFORE S/N 1160003034

Page 180 - Figure 8-4 Steer Select

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-12 Figure 8-4 Steer Select 8 9 10 10 12 13 15 14 1 1 10 10 16 17 11 1 1 2 3 4 5 6 7 7 11 11 8 9 10 10 15 17 PAH0780 TO REAR STEERING CYLINDER TO FRONT STEERING CYLINDER TO STEERING CONTROL UNIT

Page 184 - Figure 8-6 Lift Cylinder

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-16 Figure 8-6 Lift Cylinder 1 3 2 3 3 3 4 5 PAH0800

Page 190 - Figure 8-8 Tilt & Tilt Compensating Cylinder

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-22 Figure 8-8 Tilt & Tilt Compensating Cylinder 234 220 219 202 228 224 124 312 126 51 123 233 227 221 218 201 253 254 221 223 222 221 218 201 221 218 201 227 218 201 221 251 252 105 PAH0831 G5-19A

Page 192 - Figure 8-8 Tilt & Tilt Compensating Cylinderr

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-24 Figure 8-8 Tilt & Tilt Compensating Cylinderr 226 213 212 202 221 217 244 248 214 211 201 220 201 211 214 201 211 214 215 216 214 211 214 215 216 214 201 211 214 243 245 220 225 125 51 105 130 129 4 122 123 126 312 PAH0840 G6-23A

Page 194 - Figure 8-9 Auxiliary Function

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-26 Figure 8-9 Auxiliary Function 105 233 227 221 218 201 201 255 256 201 218 221 227 201 218 221 251 252 279 202 219 220 277 285 286 281 284 280 283 221 218 221 222 223 201 221 218 221 222 223 51 PAH0851

Page 196 - Figure 8-10 Rear Hydraulic Outlet

HYDRAULIC CIRCUITS G5-19A/G6-23A 31200194 8-28 Figure 8-10 Rear Hydraulic Outlet 17 4 4 15 8 3 3 10 1 4 4 3 5 6 7 13 11 14 2 12 9 16 7 PAH0891 G6-23A VIEW OF CAB CONSOLE

Page 200 - HYDRAULIC COMPONENTS; Figure 9-1 Lift Cylinder

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-2 Figure 9-1 Lift Cylinder 5 9 8 10 3 7 6 2 11 4 15 13 12 13 14 1 22 25 23 1 17 16 14 21 20 24 19 26 26 PAH0900 G5-19A

Page 208 - Figure 9-3 Tilt Cylinder

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-10 Figure 9-3 Tilt Cylinder 1 5 9 8 10 11 4 15 13 12 13 2 3 6 7 16 17 1 14 14 21 20 22 23 22 24 24 25 PAH0940 G5-19A

Page 212 - Figure 9-4 Compensating Cylinder

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-14 Figure 9-4 Compensating Cylinder 14 15 13 13 12 4 11 5 9 8 10 3 7 6 1 1 2 14 16 21 18 20 19 21 22 22 PAH0960 G5-19A

Page 216 - Figure 9-5 Fork Locking Cylinder

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-18 Figure 9-5 Fork Locking Cylinder 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PAH0980

Page 218 - Figure 9-6 Main Control Valve

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-20 Figure 9-6 Main Control Valve 1 2 4 3 7 6 24 22 22 18 25 21 20 11 13 14 10 15 15 9 5 17 8 8 8 8 12 16 16 19 23 23 18 20 21 24 22 22 25 23 23 11 13 14 10 15 15 16 16 27 31 30 28 29 9 17 26 19 12 101 104 106 32 PAH0990 G5-19A Before S/N 1160003034G6-23A...

Page 221 - MAIN CONTROL VALVE

HYDRAULIC COMPONENTS 31200194 G5-19A/G6-23A 9-23 Figure 9-6 Main Control Valve Item Part Number Qty. Description Rev. 1001099032 1 MAIN CONTROL VALVE A G5-19A S/N 1160003034 & AfterG6-23A S/N 1160003516 & After

Page 222 - Figure 9-7 Front Drive Motor

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-24 Figure 9-7 Front Drive Motor 10 11 12 14 15 16 13 13 18 20 22 24 23 21 25 26 19 6 27 9 1 2 3 4 5 5 7 8 8 7 17 PAH1000 G5-19A

Page 226 - Figure 9-8 Hydrostatic Transmission Pump

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-28 Figure 9-8 Hydrostatic Transmission Pump 1 39 1 3 12 4 5 6 7 8 13 14 19 21 21 22 20 18 7 6 5 9 10 11 17 16 15 13 14 24 23 25 26 30 27 28 15 29 30 31 32 33 35 36 37 34 34 P Z 4370 38 2

Page 228 - Figure 9-9 Hydraulic Tank Assembly

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-30 Figure 9-9 Hydraulic Tank Assembly 1 2 3 4 15 6 7 8 9 5 10 11 12 5 13 14 PAH1031

Page 230 - Figure 9-10 Implement Pump

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-32 Figure 9-10 Implement Pump 13 17 18 7 1 6 8 19 12 10 11 14 4 5 14 11 9 10 2 21 20 15 18 18 16 12 3 13 PAH1042

Page 232 - Figure 9-11 Auxiliary Diverter Valve

HYDRAULIC COMPONENTS G5-19A/G6-23A 31200194 9-34 Figure 9-11 Auxiliary Diverter Valve

Page 233 - AUXILIARY DIVERTER VALVE

HYDRAULIC COMPONENTS 31200194 G5-19A/G6-23A 9-35 Figure 9-11 Auxiliary Diverter Valve Item Part Number Qty. Description Rev. 4641404 1 AUXILIARY DIVERTER VALVE A 1 70021530 1 COIL, (includes item 2) 2 7028909 1 CONNECTOR 3 70021531 1 RETAINER KIT

Page 235 - ELECTRICAL

Page 236 - Figure 10-1 Electrical Installation

ELECTRICAL G5-19A/G6-23A 31200194 10-2 Figure 10-1 Electrical Installation 10 18 6 19 1 23 22 28 4 20 106 345 333 348 347 208 351 355 354 346 201 204 206 215 207 21 25 102 103 218 205 214 216 203 210 105 109 110 113 203 209 216 205 214 217 401 11 27 24 347 212 219 107 108 111 112 502 9 17 26 7 16 14...

Page 240 - Figure 10-2 Engine Harness

ELECTRICAL G5-19A/G6-23A 31200194 10-6 Figure 10-2 Engine Harness 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 15 9 10 11 9 10 11 2 4 5 2 4 5 ALT W 1.0mm WHT, 6.3F SPADE 2 ALT D+ 2 1.0mm WHT, 5mm STUDSIZE RING STRT PWR 2 6mm RED, 5mm STUDSIZE RING 1.0mm WHT, 6.3F SPADE AC PSI SW 2 1.0mm WHT, 6.3F SPADE AC COM...

Page 244 - Figure 10-3 Rear Chassis Harness

ELECTRICAL G5-19A/G6-23A 31200194 10-10 Figure 10-3 Rear Chassis Harness CONN POS WIRE DESIGNATION WIRE GA 1.5 2 1 2 1 GND17 2 RT PARK LT REV OUT 1 2 3 RT TURN 1 2 4 BRK LTS 1 2 5 EMPTY 1 2 6 EMPTY 1 2 7 K WIRE SIZE CONN POS 10 24 25 19 20 21 22 23 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 11 12 13 14 15 ...

Page 248 - Figure 10-4 Front Chassis Harness

ELECTRICAL G5-19A/G6-23A 31200194 10-14 Figure 10-4 Front Chassis Harness 1 2 1 2 9 10 11 6 7 8 12 13 14 3 4 5 STR AW GND22 MOLDED DIODE (If=6a, Vrrm=400V) STR CAB GND22 SCHEMATIC GND22 STR CRB DIODE INSTALLATION TYPICAL -- 1² 1² 1² 1² 1² 12 4 3 56 CONN POS WIRE DESIGNATION EMPTY RIGHT LO BEAM RIGHT...

Page 250 - Figure 10-5 PWM Valve Controller Assembly

ELECTRICAL G5-19A/G6-23A 31200194 10-16 Figure 10-5 PWM Valve Controller Assembly 10 8 10 11 10 9 5 6 12 13 14 15 3 7 1 4 2 PAH1090

Page 252 - Figure 10-6 Roof Harness

ELECTRICAL G5-19A/G6-23A 31200194 10-18 Figure 10-6 Roof Harness E F G 100 SLIT CORR Ø4.5 50 50 200 SLIT CORR Ø4.5 100 100 200 200 50 50 I SLIT CORR Ø4.5 700 350 H 800 SLIT CORR Ø8.5 PVC TUBE Ø12 900 A 100 D B C 650 SLIT CORR Ø11 200 200 350 SLIT CORR Ø8.5 50 50 50 SLIT CORR Ø4.5 200 100 100 100 100...

Page 254 - Figure 10-7 Main Harness

ELECTRICAL G5-19A/G6-23A 31200194 10-20 Figure 10-7 Main Harness 32 39 40 70 71 3 8 3 9 10 3 8 3 9 3 8 3 9 81 81 76 81 3 8 3 9 3 8 3 9 81 81 81 3 8 3 8 3 9 3 9 15 16 76 81 81 81 81 3 50 3 8 3 9 3 8 3 9 3 8 3 9 I L 32 39 41 70 71 31 32 42 70 71 39 43 44 47 48 79 80 77 78 3 61 12 14 3 13 3 62 67 53 54...

Page 258 - Figure 10-8 Ground Harness

ELECTRICAL G5-19A/G6-23A 31200194 10-24 Figure 10-8 Ground Harness B A C D E F G H J POS ABCDEF GH CONN WIRE DESIG CAB GND 1CAB GND 2CAB GND 3CAB GND 4 CAB PWR 1CAB PWR 2CAB PWR 3CAB PWR 4 WIRE SIZE & COLOR 4mm ,BLK 2 4mm ,RED 2 4mm ,RED 2 4mm ,RED 2 4mm ,RED 2 4mm ,BLK 2 4mm ,BLK 2 4mm ,BLK 2 C...

Page 259 - CONNECTOR

ELECTRICAL 31200194 G5-19A/G6-23A 10-25 Figure 10-8 Ground Harness Item Part Number Qty. Description Rev. 4923210 1 GROUND HARNESS, (includes all items), (G5-19A before S/N 0160025995), (G6-23A before S/N 0160002234) C 4923631 1 GROUND HARNESS, (includes all items), (G5-19A S/N 0160025995 & afte...

Page 261 - ROCKER SWITCH

ELECTRICAL 31200194 G5-19A/G6-23A 10-27 Figure 10-9 Bucket Shake Switch (Optional) Item Part Number Qty. Description Rev. 1001098424 1 BUCKET SHAKE SWITCH, (Includes all items) A 1 1001098423 1 SWITCH ASSY, (Includes items 2 & 3) 2 4674353 1 ROCKER SWITCH 3 1001098422 1 SYMBOL PLATE

Page 263 - OIL TEMPERATURE GAUGE INSTALLATION,

ELECTRICAL 31200194 G5-19A/G6-23A 10-29 Figure 10-10 Oil Temperature Gauge Installation (Optional) Item Part Number Qty. Description Rev. 1001092149 1 OIL TEMPERATURE GAUGE INSTALLATION, (G6-23A) , (includes all items) 1 1001093084 1 OIL TEMPERATURE SENSOR 2 1001093085 1 TEMPERATURE OIL GAUGE 3 1001...

Page 265 - DECALS

Page 270 - Figure 11-2 Cab Decals

DECALS G5-19A/G6-23A 31200194 11-6 Figure 11-2 Cab Decals 10 9 12 11 14 20 16 13 15 18 17 19 1 PAH1151 1 2 3 4 5 7 8 6 G5-19A before S/N 1160002382G6-23A before S/N 1160002380

Page 277 - OPTIONS

Page 278 - Figure 12-1 Cab Worklight Installations

OPTIONS G5-19A/G6-23A 31200194 12-2 Figure 12-1 Cab Worklight Installations 3 102 3 3 1 101 2 3 102 PAH1180

Page 280 - Figure 12-2 Boom Worklight Installation

OPTIONS G5-19A/G6-23A 31200194 12-4 Figure 12-2 Boom Worklight Installation 3 4 3 101 1 2 PAH1190

Page 282 - Figure 12-3 Rotating Beacon Installation

OPTIONS G5-19A/G6-23A 31200194 12-6 Figure 12-3 Rotating Beacon Installation 2 1 101 PAH1200

Page 283 - ROTATING BEACON

OPTIONS 31200194 G5-19A/G6-23A 12-7 Figure 12-3 Rotating Beacon Installation Item Part Number Qty. Description Rev. 0274137 1 ROTATING BEACON INSTALLATION, (includes items 1 & 2) C 1 1001091573 1 ROTATING BEACON 2 4360599 1 SWITCH ASSEMBLY 101 Ref UPPER CAB ELECTRICAL INSTALLATION, (see Figure 1...

Page 284 - Figure 12-4 Air Conditioner Installation

OPTIONS G5-19A/G6-23A 31200194 12-8 Figure 12-4 Air Conditioner Installation 2 15 104 11 2 11 1 10 9 245 246 20 2 6 11 4 13 18 17 3 18 22 25 27 101 103 102 102 101 103 28 26 29 18 23 24 28 26 26 30 14 19 301 5 11 303 302 PAH1211 G5-19A Before S/N 1160004784G6-23A Before S/N 1160004665

Page 288 - Figure 12-5 Draw Bar Coupling Installation

OPTIONS G5-19A/G6-23A 31200194 12-12 Figure 12-5 Draw Bar Coupling Installation 2 3 1 4 PAH1220

Page 289 - TOWING ATTACHMENT

OPTIONS 31200194 G5-19A/G6-23A 12-13 Figure 12-5 Draw Bar Coupling Installation Item Part Number Qty. Description Rev. 4805932 1 DRAW BAR COUPLING INSTALLATION, (includes all items) 1 4804533 1 TOWING ATTACHMENT 2 3944574 1 PIN 3 0771619 2 HEX HD CAPSCREW, 10.9-16X55mm 4 4805921 2 HEX NUT, 16mm

Page 290 - Figure 12-6 Dual Boom Aux Hydraulic, Manual

OPTIONS G5-19A/G6-23A 31200194 12-14 Figure 12-6 Dual Boom Aux Hydraulic, Manual 1 1 1 1 177 3 2 5 6 4 7 177 184 181 1 186 180 183 PAH1230

Page 292 - Figure 12-7 Dual Boom Aux Hydraulic, Electrical

OPTIONS G5-19A/G6-23A 31200194 12-16 Figure 12-7 Dual Boom Aux Hydraulic, Electrical 19 3 1 1 201 1 13 11 18 5 4 186 PAH1242

Page 294 - Figure 12-8 Option Harness

OPTIONS G5-19A/G6-23A 31200194 12-18 Figure 12-8 Option Harness 1 12 3 45 12 101 102 103 104 105 106 105 106 107 108 PAH1271 ROUTE THROUGH HOLE IN SIDE OF CAB AND CONNECT TO MAIN CAB HARNESS WIRE TIE TO HYDRAULIC TUBE ALONG THE FRAME CONNECT TO BOOM LIGHTS AND/OR FRONT AUX HARNESS ON THE BOOM

Page 296 - Figure 12-9 Upper Cab Electrical Installation; SHOWN

OPTIONS G5-19A/G6-23A 31200194 12-20 Figure 12-9 Upper Cab Electrical Installation 3 4 8 2 12 12 5 11 9 1 7 6 PAH1280 G6-23A SHOWN ROOF SHOWN TRANSPARENT FOR CLARITY G5-19A Before S/N 1160003034G6-23A Before S/N 1160003240

Page 300 - Figure 12-10 Pintle Hitch Installation

OPTIONS G5-19A/G6-23A 31200194 12-24 Figure 12-10 Pintle Hitch Installation 4 3 1 2 5 6 P AH1340

Page 301 - PINTLE HOOK

OPTIONS 31200194 G5-19A/G6-23A 12-25 Figure 12-10 Pintle Hitch Installation Item Part Number Qty. Description Rev. 1001092148 1 PINTLE HITCH INSTALLATION, (includes all items) A 1 2620060 1 PINTLE HOOK 2 1001092144 1 ADAPTER WELDMENT HITCH 3 1001093305 1 HITCH MOUNTING BRACKET 4 1001093306 2 HITCH M...

Page 302 - Figure 12-11 Dump Valve Installation

OPTIONS G5-19A/G6-23A 31200194 12-26 Figure 12-11 Dump Valve Installation 1 5 9 7 8 10 3 4 13 6 2 6 14 11 12 15 16 PAH1420 VIEW OF CAB CONSOLE

Page 304 - Figure 12-12 Boom Auxiliary Electric

OPTIONS G5-19A/G6-23A 31200194 12-28 Figure 12-12 Boom Auxiliary Electric 101 8 6 4 1 3 10 7 5 2 4 12 11 P Z 4380

Page 308 - RECOMMENDED SPARE PARTS; Electrical; Analyzer Kit; Part Number

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...

Page 310 - PART NUMBER INDEX

Page Part Number Page Part Number Page Part Number Page Part Number PART NUMBER INDEX G5-19A/G6-23A 31200194 14-2 1001093456 ..................... 6-31001093457 ..................... 6-31001093458 ..................... 6-31001093459 ..................... 6-31001093694 ................. 10-2910010936...

Page 318 - JLG Worldwide Locations; JLG Drive

JLG Worldwide Locations An Oshkosh Corporation Company www.jlg.com 31200194 JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 265 811 111Fax: +61 265 810 122 JLG Latino Americana Ltd.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazilPho...