Page 3 - EFFECTIVITY PAGE
EFFECTIVITY PAGE 31200454 G10-55A/G12-55A AccuPlace i December 18, 2008 - A - Original Issue Of Manual April 3, 2014 - B - Revised Manual
Page 5 - TABLE OF CONTENTS; TITLE; iii; SECTION 1 –
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. 31200454 G10-55A/G12-55A AccuPlace iii SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . ...
Page 6 - iv; SECTION 5 –
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. G10-55A/G12-55A AccuPlace 31200454 iv 4-8 ZF Transmission Assembly - Torque Converter & Input Group . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 4-9 ZF Transmission Assembly - Gearbox Housing Group . . . . . . . . . . . . . . . . . . . . . ...
Page 10 - FRAME & ATTACHING PARTS
G10-55A/G12-55A AccuPlace 31200454 1-2 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim 101 106 116 121 120 123 115 101 112 108 115 105 107 115 117 113 110 115 103 115 127 119 501 125 115 104 611 617 301 122 401 402 403 404 201 202 203 204 4 503 502 711 710 709 711 52 52 51 511 508 ...
Page 11 - Item
31200454 G10-55A/G12-55A AccuPlace 1-3 FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item Part Number Qty. Description Rev. 1001001660 1 ENGINE POD, (includes items 1 thru 52) E 1 0641807 6 HEX HD CAPSCREW, 1/2-13X7/8, GR5 4 3960477 1 FOAM GASKET SEAL 9 91143220 7.3 ft TRIM-LOK 1...
Page 16 - Figure 1-3 Outrigger Mounting
G10-55A/G12-55A AccuPlace 31200454 1-8 FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting 13 12 14 6 7 7 2 13 11 4 9 8 3 10 5 1 1 1 1 PY0 4 10
Page 18 - Figure 1-4 Pintle Hook Install
G10-55A/G12-55A AccuPlace 31200454 1-10 FRAME & ATTACHING PARTS Figure 1-4 Pintle Hook Install 1 2 3 4 P AL2 1 7 0
Page 19 - PINTLE HOOK INSTALL
31200454 G10-55A/G12-55A AccuPlace 1-11 FRAME & ATTACHING PARTS Figure 1-4 Pintle Hook Install Item Part Number Qty. Description Rev. 91565086 1 PINTLE HOOK INSTALL B 1 Ref COUNTERWEIGHT, (see Figure 1-1 for details) 2 90200602 1 PINTLE HOOK 3 83201120 4 HEX HD CAPSCREW, 1/2-13X1 3/4 4 88551013 ...
Page 20 - This Page Intentionally Left Blank
G10-55A/G12-55A AccuPlace 31200454 1-12 FRAME & ATTACHING PARTS This Page Intentionally Left Blank
Page 22 - BOOM; Figure 2-1 First Boom Section
G10-55A/G12-55A AccuPlace 31200454 2-2 BOOM Figure 2-1 First Boom Section PY1 47 0 1 202 130 118 73 126 118 73 126 86 77 39 21 69 114 128 73 12 34 149 116 301 201 205 204 206 205 205 126 427 416 434 204 206 204 206 1 202 539 538 522 501 518 525 501 537 520 513 502 519 506 523 515 539 538 601 606 604...
Page 34 - Figure 2-3 Second Boom Section
G10-55A/G12-55A AccuPlace 31200454 2-14 BOOM Figure 2-3 Second Boom Section PY1551 151 149 202 130 118 73 126 204 206 205 127 18 117 69 21 129 115 302 305 304 306 201 301 149 48 122 86 139 501 502 503 79 143 65 10 302 79 503 168 97 5 5 155 79 79 157 155 103 86 13 65 139 501 502 503 48 122 10 65 143 ...
Page 36 - CHAIN PIN
BOOM G10-55A/G12-55A AccuPlace 31200454 2-16 603 1360297 1 CHAIN CLEVIS, BL866 604 91413122 1 CHAIN PIN 605 88581112 2 SNAP RING 606 8522012 AR ANTI SIEZE NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE. Figure 2-3 Second Boom Section (Continued) Item Part Number Qty. Description Rev.
Page 40 - Ref
BOOM G10-55A/G12-55A AccuPlace 31200454 2-20 603 Ref CHAIN CLEVIS, BL1066, (see Figure 2-1, item 203 for details) 604 91513176 1 CHAIN PIN 605 88581115 2 SNAP RING 606 8522012 AR ANTI SIEZE NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE. Figure 2-3 Second Boom Section (Continued) Item Par...
Page 46 - Figure 2-5 Third Boom Section
G10-55A/G12-55A AccuPlace 31200454 2-26 BOOM Figure 2-5 Third Boom Section 79 603 602 139 601 603 79 151 37 301 305 303 304 306 73 10 65 143 86 48 122 201 202 79 603 139 601 602 603 79 401 403 402 86 48 122 10 65 143 151 501 503 1 126 58 PY1 4 50 G10-55A AccuPlace
Page 54 - Figure 2-7 Fourth Boom Section
G10-55A/G12-55A AccuPlace 31200454 2-34 BOOM Figure 2-7 Fourth Boom Section 73 15 37 66 91 1 127 18 69 111 64 6 303 305 301 201 205 204 206 203 1 126 304 306 41 154 64 7 140 PY1590 G10-55A AccuPlace
Page 62 - Figure 2-9 Quick Switch Assembly
G10-55A/G12-55A AccuPlace 31200454 2-42 BOOM Figure 2-9 Quick Switch Assembly PY1 78 0 228 207 236 240 209 229 242 301 304 302 241 153 37 410
Page 66 - ATTACHMENTS; Figure 3-1 Tilt Carriage
G10-55A/G12-55A AccuPlace 31200454 3-2 ATTACHMENTS Figure 3-1 Tilt Carriage 6 2 4 1 3 5 PY0 43 0
Page 73 - DECAL, DANGER SWINGING LOADS
31200454 G10-55A/G12-55A AccuPlace 3-9 ATTACHMENTS Figure 3-4 12’ & 15’ Truss Boom Item Part Number Qty. Description Rev. 1001099902 1 12’ TRUSS BOOM, (includes all items) A 1001099901 1 15’ TRUSS BOOM, (includes all items) A 1 4110422 2 DECAL, DANGER SWINGING LOADS 2 1 S/N PLATE 3 1 TRUSS BOOM
Page 76 - Figure 3-6 Sheet Material Handler Assembly
G10-55A/G12-55A AccuPlace 31200454 3-12 ATTACHMENTS Figure 3-6 Sheet Material Handler Assembly 1 2 3 4 5 6 7 101 102 103 104 105 106 107 PY1510 LEFT SIDE SHOWN, RIGHT SIDE OPPOSITE
Page 77 - BACKREST EXTENSION
31200454 G10-55A/G12-55A AccuPlace 3-13 ATTACHMENTS Figure 3-6 Sheet Material Handler Assembly Item Part Number Qty. Description Rev. 1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A 1 7112642 2 BACKREST EXTENSION 2 8303626 4 HEX HD CAPSCREW, 1/2-13X1-1/2 GR5 3 8305012 4 HEX NUT, 1/2...
Page 82 - Figure 3-9 Fork Mounted Lifting Hook
G10-55A/G12-55A AccuPlace 31200454 3-18 ATTACHMENTS Figure 3-9 Fork Mounted Lifting Hook 2 1 6 7 4 5 3 P AL4 560 NOTE:PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
Page 88 - Figure 3-11 Fork Mounted Platform
G10-55A/G12-55A AccuPlace 31200454 3-24 ATTACHMENTS Figure 3-11 Fork Mounted Platform PY16 4 0 104 101 109 114 118 106 107 108 113 105 105 105 112 103 110 115 117 111 116 4 102 6 3 5 8 7 1 2
Page 90 - Figure 3-12 Grapple Bucket
G10-55A/G12-55A AccuPlace 31200454 3-26 ATTACHMENTS Figure 3-12 Grapple Bucket
Page 92 - Figure 3-13 Fork Pin Lock Installation
G10-55A/G12-55A AccuPlace 31200454 3-28 ATTACHMENTS Figure 3-13 Fork Pin Lock Installation PY1650 4 3 5 2 1 RIGHT SIDE SHOWN, LEFT SIDE OPPOSITE
Page 93 - FORK PIN LOCK INSTALLATION (includes all items)
31200454 G10-55A/G12-55A AccuPlace 3-29 ATTACHMENTS Figure 3-13 Fork Pin Lock Installation Item Part Number Qty. Description Rev. 1001093465 1 FORK PIN LOCK INSTALLATION (includes all items) B 1 0240156 1 FORK PIN LOCK, LH 2 1001093273 1 FORK PIN LOCK, RH 3 1001093377 2 HITCH PIN 4 1001094830 4 CLAM...
Page 94 - Figure 3-14 50” Dual Fork Positioning Carriage Assembly
G10-55A/G12-55A AccuPlace 31200454 3-30 ATTACHMENTS Figure 3-14 50” Dual Fork Positioning Carriage Assembly 20 3 2 20 22 1 9 5 11 10 30 27 28 8 23 25 20 30 25 28 30 29 31 32 13 21 12 14 15 16 17 4 14 15 16 17 4 21 23 8 1 20 2 3 24 7 26 6 9 5 11 33 34 P U 1 8 5 2
Page 98 - ENGINE & ATTACHING PARTS; Figure 4-1 Engine Assembly
G10-55A/G12-55A AccuPlace 31200454 4-2 ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly 213 230 263 11 33 64 274 209 220 224 251 237 266 268 254 272 239 255 256 257 102 110 109 105 107 102 103 115 116 117 237 267 268 211 234 265 PY09 4 1 220 224 276 NOTE:1. USE LOCTITE #242 ON ALL BOLT THREAD...
Page 102 - Figure 4-2 Perkins Engine
G10-55A/G12-55A AccuPlace 31200454 4-6 ENGINE & ATTACHING PARTS Figure 4-2 Perkins Engine P AL24 50
Page 106 - Figure 4-4 Radiator Assembly
G10-55A/G12-55A AccuPlace 31200454 4-10 ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly PY 34 50 33 17 18 20 19 16 11 31 27 2 2 13 13 13 10 7 9 9 40 18 34 17 36 25 2 13 21 10 13 13 10 105 106 24 108 101 106 107 102 106 107 109 113 106 105 104 106 103 106 106 105 111 110 105 106 112 32 30 1...
Page 108 - NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE
ENGINE & ATTACHING PARTS G10-55A/G12-55A AccuPlace 31200454 4-12 91513215 1 FAN GUARD, (A/C) 202 0641607 3 HEX HD CAPSCREW, 3/8-16Xx7/8, GR5 203 4751600 3 WASHER, 3/8 204 4761600 3 LOCKWASHER, 3/8 NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE Figure 4-4 Radiator Assembly Item Part Nu...
Page 110 - Figure 4-5 Air Cleaner Installation
G10-55A/G12-55A AccuPlace 31200454 4-14 ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation PY0 7 00 1 3 10 2 4 6 8 7 8 11 1 3 1 3 5 5 12 13 101 102 103 104 201 202 203 344 343 335 336 367 368 317 317 366 G10-55A AccuPlace
Page 114 - Figure 4-6 Exhaust Installation
G10-55A/G12-55A AccuPlace 31200454 4-18 ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation 2 3 4 1 3 173 170 101 101 147 148 138 108 124 124 133 136 124 133 136 124 111 110 124 132 171 158 159 PY 344 1 112
Page 116 - Figure 4-7 ZF Transmission
G10-55A/G12-55A AccuPlace 31200454 4-20 ENGINE & ATTACHING PARTS Figure 4-7 ZF Transmission 1 9 13 12 2 12 3 4 11 10 5 6 7 8 P AL 15 4 1 15 14
Page 118 - Figure 4-8 ZF Transmission Assembly - Torque Converter & Input Group
G10-55A/G12-55A AccuPlace 31200454 4-22 ENGINE & ATTACHING PARTS Figure 4-8 ZF Transmission Assembly - Torque Converter & Input Group
Page 120 - Figure 4-9 ZF Transmission Assembly - Gearbox Housing Group
G10-55A/G12-55A AccuPlace 31200454 4-24 ENGINE & ATTACHING PARTS Figure 4-9 ZF Transmission Assembly - Gearbox Housing Group
Page 122 - Figure 4-10 ZF Transmission Assembly - Forward Gear Group
G10-55A/G12-55A AccuPlace 31200454 4-26 ENGINE & ATTACHING PARTS Figure 4-10 ZF Transmission Assembly - Forward Gear Group
Page 124 - Figure 4-11 ZF Transmission Assembly - Reverse Gear Group
G10-55A/G12-55A AccuPlace 31200454 4-28 ENGINE & ATTACHING PARTS Figure 4-11 ZF Transmission Assembly - Reverse Gear Group
Page 126 - Figure 4-12 ZF Transmission Assembly - 1st Shaft Group
G10-55A/G12-55A AccuPlace 31200454 4-30 ENGINE & ATTACHING PARTS Figure 4-12 ZF Transmission Assembly - 1st Shaft Group
Page 127 - PISTON RING
31200454 G10-55A/G12-55A AccuPlace 4-31 ENGINE & ATTACHING PARTS Figure 4-12 ZF Transmission Assembly - 1st Shaft Group Item Part Number Qty. Description Rev. Ref TRANSMISSION 1st SHAFT GROUP,(not available to order, see items 1 thru 14) 1 7026761 2 PISTON RING 2 1319608 1 ROLLER BEARING 3 13195...
Page 128 - Figure 4-13 ZF Transmission Assembly - 2nd Shaft Group
G10-55A/G12-55A AccuPlace 31200454 4-32 ENGINE & ATTACHING PARTS Figure 4-13 ZF Transmission Assembly - 2nd Shaft Group
Page 130 - Figure 4-14 ZF Transmission Assembly - 3rd Shaft Group
G10-55A/G12-55A AccuPlace 31200454 4-34 ENGINE & ATTACHING PARTS Figure 4-14 ZF Transmission Assembly - 3rd Shaft Group
Page 131 - ROLLER BEARING ASSY
31200454 G10-55A/G12-55A AccuPlace 4-35 ENGINE & ATTACHING PARTS Figure 4-14 ZF Transmission Assembly - 3rd Shaft Group Item Part Number Qty. Description Rev. Ref TRANSMISSION 3rd SHAFT GROUP,(not available to order, see items 1 thru 14) 1 1 ROLLER BEARING ASSY 70021268 1 BEARING OUTER RING 7002...
Page 132 - Figure 4-15 ZF Transmission Assembly - 4th Shaft Group
G10-55A/G12-55A AccuPlace 31200454 4-36 ENGINE & ATTACHING PARTS Figure 4-15 ZF Transmission Assembly - 4th Shaft Group
Page 138 - Figure 4-18 ZF Transmission Assembly - Gearshift System Group
G10-55A/G12-55A AccuPlace 31200454 4-42 ENGINE & ATTACHING PARTS Figure 4-18 ZF Transmission Assembly - Gearshift System Group
Page 142 - Figure 4-20 ZF Transmission Assembly - Transfer Box Group
G10-55A/G12-55A AccuPlace 31200454 4-46 ENGINE & ATTACHING PARTS Figure 4-20 ZF Transmission Assembly - Transfer Box Group
Page 146 - DRIVE TRAIN; Figure 5-1 Front Axle Assembly
G10-55A/G12-55A AccuPlace 31200454 5-2 DRIVE TRAIN Figure 5-1 Front Axle Assembly PY1 2 01 1 10 1 2 12 3 2 2 2 3 4 6 7 5 8 101 102 9 203 201 202 204 11
Page 150 - Figure 5-3 Front Axle - Differential Group
G10-55A/G12-55A AccuPlace 31200454 5-6 DRIVE TRAIN Figure 5-3 Front Axle - Differential Group
Page 152 - Figure 5-4 Front Axle - Hub Reduction Group
G10-55A/G12-55A AccuPlace 31200454 5-8 DRIVE TRAIN Figure 5-4 Front Axle - Hub Reduction Group
Page 158 - Figure 5-6 Rear Axle Assembly
G10-55A/G12-55A AccuPlace 31200454 5-14 DRIVE TRAIN Figure 5-6 Rear Axle Assembly 201 11 12 15 102 8 7 6 10 9 1 3 PY1660 4 3 5 101 2 204 202 203 2
Page 162 - Figure 5-8 Rear Axle - Differential Group
G10-55A/G12-55A AccuPlace 31200454 5-18 DRIVE TRAIN Figure 5-8 Rear Axle - Differential Group
Page 164 - Figure 5-9 Rear Axle - Hub Reduction Group
G10-55A/G12-55A AccuPlace 31200454 5-20 DRIVE TRAIN Figure 5-9 Rear Axle - Hub Reduction Group
Page 166 - PLUG
DRIVE TRAIN G10-55A/G12-55A AccuPlace 31200454 5-22 42 91514188 2 PLUG 101 91514087 2 PLUG 102 70021177 2 MAGNET PLUG 7029733 1 PLANET CARRIER KIT, (includes items 38 thru 41) 7029732 1 RING GEAR SUPPORT, (includes items 32, 34 & 37) 7029746 1 POSITION KIT, (right), (includes one each of items 2...
Page 170 - Figure 5-11 Drive Shaft
G10-55A/G12-55A AccuPlace 31200454 5-26 DRIVE TRAIN Figure 5-11 Drive Shaft 1 5 3 2 4 8 7 6 7 9 10 11 9 10 P AL3 0 4 0
Page 174 - VALVE STEM
DRIVE TRAIN G10-55A/G12-55A AccuPlace 31200454 5-30 1001121109 1 TIRE SET, 400/75-28, 16 PLY B 1001121103 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, (includes items 4, 5 & 53) B 1001125410 1 TIRE SET, 400/75-28, 16 PLY, FOAM FILLED B 1001121105 4 TIRE & RIM ASSY, 400/75-28, 16 PLY, FOAM FILLE...
Page 180 - CAB; Figure 6-1 Cab Assembly
G10-55A/G12-55A AccuPlace 31200454 6-2 CAB Figure 6-1 Cab Assembly 1 61 9 65 11 86 95 96 89 90 91 5 12 30 41 2 33 31 38 80 31 80 82 1 42 17 57 81 7 13 66 68 64 69 70 28 168 29 26 6 12 41 11 32 75 1 11 5 15 41 8 19 41 23 40 76 10 15 20 43 18 2 11 52 14 1 41 11 21 3 11 39 12 10 62 180 181 11 3 301 17 ...
Page 182 - RUBBER GROMMET
CAB G10-55A/G12-55A AccuPlace 31200454 6-4 43 4771500 1 STAR WASHER, 5/16 52 91561150 1 ACCESS COVER PLATE 53 Ref JOYSTICK CONTROLS DECAL, (see Figure 11-1 for details) 55 1001100673 1 LED INDICATOR LIGHT 57 1671324 1 RH INSTRUMENT DASH PANEL 61 1671323 1 RH CONSOLE COVER PLATE 62 Ref SUSPENSION SEA...
Page 188 - Figure 6-3 Suspension Seat
G10-55A/G12-55A AccuPlace 31200454 6-10 CAB Figure 6-3 Suspension Seat 1 2 3 4 5 6 7 8 11 10 PY 37 50
Page 190 - Figure 6-4 Instrument Panel
G10-55A/G12-55A AccuPlace 31200454 6-12 CAB Figure 6-4 Instrument Panel 207 208 209 210 2 203 202 201 PY 3 600 1 101 204 205 206 201 1 4 6 3 POWER BLK/GND BLU WHT VIO ORN BLU RED BLK A B C SHIELD BLK RED WAIT TO START ENG. WARN. TRANS TEMP WARN ENG. STOP 8 4 5 6 7 3 1 2 PLUGGED
Page 192 - Figure 6-5 Heating Components
G10-55A/G12-55A AccuPlace 31200454 6-14 CAB Figure 6-5 Heating Components 10 15 31 102 201 202 31 35 32 55 54 23 37 59 60 59 60 32 55 54 23 37 23 44 36 3 18 99 301 44 33 8 25 26 44 36 24 37 501 503 504 506 502 505 PY 3 5 4 0 401 403 408 401 405 407 402 VIEW IN FRONT OF BOOM JOYSTICK WITH DASH REMOVE...
Page 194 - Figure 6-6 Air Conditioning
G10-55A/G12-55A AccuPlace 31200454 6-16 CAB Figure 6-6 Air Conditioning PY 3 550 103 120 116 117 118 119 110 111 113 114 108 102 105 106 107 109 102 104 106 115 122 102 105 106 102 105 106 121 102 106 112 6 2 1 4 7 7 7 5 123 124 8 TO HEATER / EVAPORATOR IN CAB TO COMPRESSOR IN ENGINE TO TRANSMISSION...
Page 196 - Figure 6-7 Air Conditioning Components
G10-55A/G12-55A AccuPlace 31200454 6-18 CAB Figure 6-7 Air Conditioning Components PY 3 560 215 216 214 201 204 218 204 203 205 206 207 209 208 210 211 217 213 212 202 104 104 103 102 101 110 110 111 109 105 108 106 107 113 114 112
Page 200 - Figure 6-8 Top Cab Glass Shield
G10-55A/G12-55A AccuPlace 31200454 6-22 CAB Figure 6-8 Top Cab Glass Shield PY1 7 90 3 6 8 1 2 4 5 3 7 9 10 12 11 VIEW FROMINSIDE CAB
Page 201 - WASHER
31200454 G10-55A/G12-55A AccuPlace 6-23 CAB Figure 6-8 Top Cab Glass Shield Item Part Number Qty. Description Rev. 1001100879 1 TOP CAB GLASS SHIELD, (includes all items) A 1 0641608 2 HEX HD CAPSCREW, 3/8-16X1 2 3271601 2 HEX NUT, 3/8-16, GR8 3 4071133 4 WASHER 4 4711600 4 WASHER, 3/8 5 4761600 2 L...
Page 202 - Figure 6-9 Front Cab Glass Shield
G10-55A/G12-55A AccuPlace 31200454 6-24 CAB Figure 6-9 Front Cab Glass Shield PY1 8 00 2 4 8 1 6 7 10 1 3 5 9 VIEW FROMINSIDE CAB
Page 206 - CONTROLS; Figure 7-1 Boom Joystick
G10-55A/G12-55A AccuPlace 31200454 7-2 CONTROLS Figure 7-1 Boom Joystick
Page 207 - BOOM JOYSTICK
31200454 G10-55A/G12-55A AccuPlace 7-3 CONTROLS Figure 7-1 Boom Joystick Item Part Number Qty. Description Rev. 1001101624 1 BOOM JOYSTICK C
Page 208 - Figure 7-2 Steering Column & Attaching Parts
G10-55A/G12-55A AccuPlace 31200454 7-4 CONTROLS Figure 7-2 Steering Column & Attaching Parts 201 2 17 1 3 6 5 4 15 101 14 101 13 9 101 16 8 7 PY1690 11 101
Page 209 - STEERING CONTROL UNIT
31200454 G10-55A/G12-55A AccuPlace 7-5 CONTROLS Figure 7-2 Steering Column & Attaching Parts Item Part Number Qty. Description Rev. 1001001213 1 STEERING CONTROL ASSY, (7 thru 14) A 1 91563208 1 STEERING WHEEL, (includes items 2 & 3) F 2 7026477 1 CENTER CAP 3 7026478 1 SPINNER KNOB 4 915632...
Page 210 - Figure 7-3 Brake Pedal Assembly
G10-55A/G12-55A AccuPlace 31200454 7-6 CONTROLS Figure 7-3 Brake Pedal Assembly P AL 5 2 10 13 17 17 1 17 11 10 14 15 16 2 5 6 4 19 8 7 3 119 13 104 141
Page 212 - Figure 7-4 Accelerator Pedal
G10-55A/G12-55A AccuPlace 31200454 7-8 CONTROLS Figure 7-4 Accelerator Pedal 3 11 12 6 5 10 17 18 13 14 15 16 1 2 7 4 7 19 PY05 3 0
Page 216 - HYDRAULIC CIRCUITS; Figure 8-1 Engine Hydraulics Install
G10-55A/G12-55A AccuPlace 31200454 8-2 HYDRAULIC CIRCUITS Figure 8-1 Engine Hydraulics Install 105 9 7 19 11 12 10 1 1 22 18 16 13 20 15 14 3 21 4 101 103 102 104 PY19 7 0 217 6 9 10
Page 218 - Figure 8-2 Cab Hydraulics Install
G10-55A/G12-55A AccuPlace 31200454 8-4 HYDRAULIC CIRCUITS Figure 8-2 Cab Hydraulics Install 50 46 46 51 49 102 101 45 44 47 48 60 103 104 105 PY 3 5 3 1
Page 220 - Figure 8-3 Manifold & Accumulator Install
G10-55A/G12-55A AccuPlace 31200454 8-6 HYDRAULIC CIRCUITS Figure 8-3 Manifold & Accumulator Install 333 332 326 304 310 321 407 PY1900 529 6 2 7 2 14 14 3 8 15 202 206 206 203 203 216 216 203 203 211 203 203 203 203 203 201 215 214 210 11 107 102 101 104103 104 106 105 209 208 213 5
Page 224 - Figure 8-4 Lift and Outrigger Hydraulics
G10-55A/G12-55A AccuPlace 31200454 8-10 HYDRAULIC CIRCUITS Figure 8-4 Lift and Outrigger Hydraulics 40 44 44 26 42 8 29 34 30 46 31 27 10 10 32 5 11 33 10 27 28 101 102 PY1910 43 17 1 23 24 18 47 5 48 12 41 36 37 35 28 4 20 20 14 3 20 15 7 4 20 21 3 22 22 20 38 20 14
Page 226 - Figure 8-5 Transmission Hydraulics
G10-55A/G12-55A AccuPlace 31200454 8-12 HYDRAULIC CIRCUITS Figure 8-5 Transmission Hydraulics 5 5 13 13 16 17 2 3 9 10 15 14 2 3 9 10 2 4 8 12 6 11 7 PY 34 90
Page 228 - Figure 8-6 Boom Hydraulics Assy
G10-55A/G12-55A AccuPlace 31200454 8-14 HYDRAULIC CIRCUITS Figure 8-6 Boom Hydraulics Assy 15 14 32 26 17 8 8 22 10 16 19 21 5 16 21 20 29 209 164 108 126 149 256 260 281 281 154 109 164 108 164 147 146 147 146 3 18 23 7 6 10 19 30 193 139 153 145 172 183 153 145 252 31 13 12 9 PY 32 00 234 253 268 ...
Page 232 - Figure 8-7 Auxiliary Hydraulics
G10-55A/G12-55A AccuPlace 31200454 8-18 HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulics PY 333 0 201 3 3 1 7 8 14 14 15 16 12 6 6 4 4 5 10 11 5 2 8 7
Page 236 - HYDRAULIC COMPONENTS; Figure 9-1 Lift Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-2 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder 107 105 108 104 108 120 102 106 101 119 109 103 109 112 114 115 2 1 217 208 231 230 208 217 115 118 3 117 PY 33 90 116 116 G10-55A AccuPlace
Page 237 - LIFT CYLINDER ASSY, includes items 1 thru 3)
31200454 G10-55A/G12-55A AccuPlace 9-3 HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item Part Number Qty. Description Rev. 1684532 1 LIFT CYLINDER ASSY, includes items 1 thru 3) B 1 3931664 4 SOCKET HEAD SCREW, 3/8-16X4 2 4641465 1 LIFT ISOLATION VALVE C 3 1684501 1 LIFT CYLINDER, (includes items 1...
Page 242 - Figure 9-3 Tilt Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-8 HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder 212 221 223 224 222 227 229 3 101 102 PY 2 061 220 213 233 231 234 236 228 230 204 205 5 201 215 235 232 235 203 226 4 1 2 225 206 207 208 211 217 209 210 219
Page 243 - PIN
31200454 G10-55A/G12-55A AccuPlace 9-9 HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item Part Number Qty. Description Rev. 1001099946 1 TILT CYLINDER, (G10-55A AccuPlace) , (includes items 1 thru 5) B 1001106861 1 TILT CYLINDER, (G12-55A AccuPlace) , (includes items 1 thru 5) A 1 0100011 AR LOCTITE...
Page 244 - NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE.
HYDRAULIC COMPONENTS G10-55A/G12-55A AccuPlace 31200454 9-10 70022093 1 SEAL KIT, (G10-55A AccuPlace) , (includes items 225, 226, 228 & 230 thru 236) 70022098 1 SEAL KIT, (G12-55A AccuPlace) , (includes items 225, 226, 228 & 230 thru 236) NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FI...
Page 246 - Figure 9-4 Frame Level Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-12 HYDRAULIC COMPONENTS Figure 9-4 Frame Level Cylinder 15 121 107 108 105 106 124 13 16 11 8 8 5 18 3 2 1 19 9 9 7 4 6 17 107 108 105 106 124 12 PY11 2 0
Page 248 - Figure 9-5 Stabilizer Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-14 HYDRAULIC COMPONENTS Figure 9-5 Stabilizer Cylinder 16 11 7 8 3 12 16 13 14 4 2 17 6 20 24 23 25 22 21 21 26 25 22 PY2000 18 8 5 9 9 1 19 15
Page 250 - Figure 9-6 Outrigger Cylinder Assembly
G10-55A/G12-55A AccuPlace 31200454 9-16 HYDRAULIC COMPONENTS Figure 9-6 Outrigger Cylinder Assembly P AL 0 8 50 26 27 24 25 21 19 28 22 20 1 2 20 22 23 17 18 3 4 5 6 4 7 8 17 16 15 14 13 12 11 10 9 2 18
Page 252 - Figure 9-7 Hydraulic Pump
G10-55A/G12-55A AccuPlace 31200454 9-18 HYDRAULIC COMPONENTS Figure 9-7 Hydraulic Pump 3 2 5 4 102 103 104 101 PY 334 0 1
Page 253 - CONTROL UNIT
31200454 G10-55A/G12-55A AccuPlace 9-19 HYDRAULIC COMPONENTS Figure 9-7 Hydraulic Pump Item Part Number Qty. Description Rev. 1001100936 1 HYDRAULIC PUMP ASSY, (includes items 1 thru 5) D 1 2130604 1 FITTING, 90 DEG, (includes o-ring) 2 2111010 1 FITTING, 90 DEG, (includes o-ring) 4 1001099618 1 HYD...
Page 254 - Figure 9-8 Hydraulic Tank Assembly
G10-55A/G12-55A AccuPlace 31200454 9-20 HYDRAULIC COMPONENTS Figure 9-8 Hydraulic Tank Assembly 3 26 27 20 12 1 5 13 22 9 6 14 10 7 17 16 11 23 24 4 8 PY1 22 0 18 25 3 19 21 18 28
Page 256 - Figure 9-9 Brake Valve
G10-55A/G12-55A AccuPlace 31200454 9-22 HYDRAULIC COMPONENTS Figure 9-9 Brake Valve P AL 51 7 0 1 2 3 4 5 6 7 8 9 10 11 12 52 21 22 20 19 18 17 16 43 41 44 45 46 47 48 14 15 2324 25 13 26 49 14 15 32 33 31 30 29 28 22 27 17 16 32 34 35 40 39 38 37 36 51 50
Page 258 - HOUSING
HYDRAULIC COMPONENTS G10-55A/G12-55A AccuPlace 31200454 9-24 50 1 HOUSING 51 2 SPOOL 52 70023038 2 POPPET NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE Figure 9-9 Brake Valve (Continued) Item Part Number Qty. Description Rev.
Page 260 - Figure 9-10 Hydraulic Manifold Valve
G10-55A/G12-55A AccuPlace 31200454 9-26 HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Manifold Valve 8 12 2 3 6 1 9 10 5 12 1 13 7 11 PY 3 6 3 0
Page 261 - HYDRAULIC MANIFOLD W/VALVES
31200454 G10-55A/G12-55A AccuPlace 9-27 HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Manifold Valve Item Part Number Qty. Description Rev. 1001099720 1 HYDRAULIC MANIFOLD VALVE ASSY, (includes all items) D 1 2110606 6 FITTING, (includes o-ring) 2 2110608 1 FITTING, (includes o-ring) 3 2111216 1 FITTIN...
Page 262 - Figure 9-11 Steer Select Valve
G10-55A/G12-55A AccuPlace 31200454 9-28 HYDRAULIC COMPONENTS Figure 9-11 Steer Select Valve 1 2 8 3 4 5 6 7 PY0 3 50
Page 263 - STEERING MANIFOLD
31200454 G10-55A/G12-55A AccuPlace 9-29 HYDRAULIC COMPONENTS Figure 9-11 Steer Select Valve Item Part Number Qty. Description Rev. 1001001016 1 STEERING SELECT VALVE, (includes all items) B 1 7029915 1 STEERING MANIFOLD 2 7029916 1 COVER PLATE 3 91474402 1 DIRECTIONAL CONTROL VALVE, (includes items ...
Page 264 - Figure 9-12 180 Degree Swing Carriage Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-30 HYDRAULIC COMPONENTS Figure 9-12 180 Degree Swing Carriage Cylinder
Page 266 - Figure 9-13 Grapple Bucket Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-32 HYDRAULIC COMPONENTS Figure 9-13 Grapple Bucket Cylinder
Page 268 - Figure 9-14 Side Tilt Carriage Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-34 HYDRAULIC COMPONENTS Figure 9-14 Side Tilt Carriage Cylinder PY15 8 0 7 8 2 4 6 1 5 3 8 E R
Page 270 - Figure 9-15 72” 90 Degree Swing Carriage Cylinder
G10-55A/G12-55A AccuPlace 31200454 9-36 HYDRAULIC COMPONENTS Figure 9-15 72” 90 Degree Swing Carriage Cylinder
Page 272 - Figure 9-16 Frame Level, Outrigger Valve Install
G10-55A/G12-55A AccuPlace 31200454 9-38 HYDRAULIC COMPONENTS Figure 9-16 Frame Level, Outrigger Valve Install 5 3 6 1 4 2 PY 3 660
Page 273 - SWAY, OUTRIGGER VALVE
31200454 G10-55A/G12-55A AccuPlace 9-39 HYDRAULIC COMPONENTS Figure 9-16 Frame Level, Outrigger Valve Install Item Part Number Qty. Description Rev. 1001108273 1 FRAME LEVEL, OUTRIGGER VALVE INSTALL, (not available to order, see items 1 thru 6 for service) B 1 2110612 2 FITTING, (includes o-ring) 2 ...
Page 274 - Figure 9-17 Auxiliary Valve
G10-55A/G12-55A AccuPlace 31200454 9-40 HYDRAULIC COMPONENTS Figure 9-17 Auxiliary Valve 4 2 5 11 9 10 3 6 8 1 7 6 8 PY 3 6 4 0
Page 277 - ELECTRICAL
31200454 G10-55A/G12-55A Accuplace SECTION 10 ELECTRICAL
Page 278 - Figure 10-1 Electrical Installation
G10-55A/G12-55A Accuplace 31200454 10-2 ELECTRICAL Figure 10-1 Electrical Installation PY 2 0 7 0 11 12 13 14 18 4 9 6 15 2 8 16 5 10 3 17
Page 282 - Figure 10-3 Work Light Package
G10-55A/G12-55A Accuplace 31200454 10-6 ELECTRICAL Figure 10-3 Work Light Package 29 3 2 5 7 28 8 101 102 103 P AL27 1 8 10 17 16 4 14 23 13 15 15 15 15 1 6 18 8 20 21 22 11 201 202 203 204 205 301 302 303 305 306 304 24 307 308 309 310 311 1 4 6 9 14 7 23 VIEW OF R.H. CONSOLE CONNECT TO CURRENT OPT...
Page 284 - Figure 10-4 Engine Harness
G10-55A/G12-55A Accuplace 31200454 10-8 ELECTRICAL Figure 10-4 Engine Harness F F E P C2 A D4 D5 D6 D7 D1 D2 D3 1 2 3 4 C1 2 5 6 2 7 8 9 10 11 12 13 14 15 16 17 18 19 15 16 PY 3 650 A B HD36-24-29SE HD36-24-29SE A B A B A B A B A B A B WIRE DESIGNATION 18 GXL 10 20 29 28 27 26 25 24 23 22 21 19 1234...
Page 286 - Figure 10-5 Chassis Harness
G10-55A/G12-55A Accuplace 31200454 10-10 ELECTRICAL Figure 10-5 Chassis Harness 21 22 3 19 20 PY1 74 0 1 2 3 4 5 6 7 6 8 47 3 6 9 2 3 6 10 12 13 14 15 16 17 3 5 6 11 12 18 48 A X AB B C D F B A B A H CONT'D ON NEXT SHEET ISP POS WIRE DESIGNATION GAGE & TYPE TO 1 INCOVA PWR 18 GXL S4 2CANL 18 STP...
Page 288 - CHASSIS
ELECTRICAL G10-55A/G12-55A Accuplace 31200454 10-12 Figure 10-5 Chassis Harness Item Part Number Qty. Description Rev. 1001091121 1 CHASSIS HARNESS, (includes all items) F 1 1001116962 1 CONNECTOR 2 77363347 3 CONTACT 3 77363229 9 CONTACT 4 4460928 1 SOCKET, #20 5 77363349 3 PLUG 6 4460466 6 PLUG 7 ...
Page 289 - CONTACT
31200454 G10-55A/G12-55A Accuplace 10-13 ELECTRICAL 48 77363345 1 CONTACT Figure 10-5 Chassis Harness (Continued) Item Part Number Qty. Description Rev.
Page 290 - Figure 10-6 Dash Harness
G10-55A/G12-55A Accuplace 31200454 10-14 ELECTRICAL Figure 10-6 Dash Harness OPEN WIRE DESIGNATION 8 -- 7 OPEN -- 6 OPEN -- 5 OPEN -- 4 OPEN -- 3 HORN 16 GXL 2HORN PWR 16 GXL 1 OPEN -- CONN POS WIRE GA & TYPE OPEN WIRE DESIGNATION 8 -- 7 DASH GND 16 GXL 6 ST RLY 16 GXL 5 SHIFT PWR 1 16 GXL 4 OPE...
Page 292 - Figure 10-7 Transmission Relay Harness
G10-55A/G12-55A Accuplace 31200454 10-16 ELECTRICAL Figure 10-7 Transmission Relay Harness 4 5 6 7 4 5 6 7 13 14 15 1 2 3 8 9 10 11 12 PY1 88 0 A B B AF E D C G SP-3 SP-2 SP-1 SP ACCY PWR SP CAB GND 1 SP CAB GND 2 AC CLUTCH D F 16 GA GXL 16 GA GXL 16 GA GXL 16 GA GXL 16 GA GXL 16 GA GXL 16 GA GXL SH...
Page 294 - Figure 10-8 Enclosed Cab Harness
G10-55A/G12-55A Accuplace 31200454 10-18 ELECTRICAL Figure 10-8 Enclosed Cab Harness PY1 8 90 1 2 3 4 5 6 7 8 2 4 9 10 4 11 12 4 13 14 A C B C WIPER LO F E WIPER HIWIPER PARK AB HEATER PWR HEATER HI HEATER MED HEATER LOW D EMPTY WIRE DESIGNATION 16 GXL A B D FAN PWR D FAN GND 16 GXL CONN POS WIRE GA...
Page 296 - Figure 10-9 VEC Options Harness
G10-55A/G12-55A Accuplace 31200454 10-20 ELECTRICAL Figure 10-9 VEC Options Harness 1 2 3 4 5 6 7 2 3 4 5 6 7 8 2 3 4 5 6 7 9 2 3 4 5 6 7 10 4 5 7 11 12 13 7 13 14 5 12 14 17 22 23 18 19 20 21 15 16 17 18 P AL2 1 3 1 5A ROOF WIPER GND 5A ROOF WIPER PWR 24 25 OPT PWR 1 WIRE DESIGNATION SW1 86 WIRE DE...
Page 298 - Figure 10-10 Cab Work Light Harness
G10-55A/G12-55A Accuplace 31200454 10-22 ELECTRICAL Figure 10-10 Cab Work Light Harness X2 X3 X4 X5 X6 X7 X1 1 2 3 4 5 6 5 6 7 8 9 7 8 9 7 8 9 7 8 9 PY19 8 0 X1 TERM # WIRE DESIGN A TION CO L OR G AU GE TYPE TO 1 P LU G - - - - 2 WORK L T PWR ORN 16 A WG GX L X 2 3 BCN PWR ORN 16 A WG GX L X 3 4 P L...
Page 300 - Figure 10-11 Boom Work Light Harness
G10-55A/G12-55A Accuplace 31200454 10-24 ELECTRICAL Figure 10-11 Boom Work Light Harness X 2 TERM # WIRE DESIGN A TION CO L OR G AU GE TYPE TO 1 WORK L T YE L 16 A WG GX L SP1 2 L T GND B L K16 A WG GX L SP 2 X 3 TERM # WIRE DESIGN A TION CO L OR G AU GE TYPE TO 1 WORK L T YE L 16 A WG GX L SP 3 2 L...
Page 302 - Figure 10-12 Lift Valve Harness
G10-55A/G12-55A Accuplace 31200454 10-26 ELECTRICAL Figure 10-12 Lift Valve Harness PY 3 0 2 0 7 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6
Page 304 - Figure 10-13 Extend/Retract Valve Harness
G10-55A/G12-55A Accuplace 31200454 10-28 ELECTRICAL Figure 10-13 Extend/Retract Valve Harness PY 3 000 7 1 2 3 1 2 3 1 2 3 1 2 3 4 5 6
Page 306 - Figure 10-14 Lower Boom Harness
G10-55A/G12-55A Accuplace 31200454 10-30 ELECTRICAL Figure 10-14 Lower Boom Harness 5 10 1 2 4 6 7 11 12 PY 3 6 7 0 W HOLE PLUG X HOLE PLUG ABCDEFGHJKLMNP SHIELDORANGE 12GAREDRED 12GABLACK 12GABLACKBLK/WHT 12GAHOLE PLUGRED/BLKYELLOWBLU/BLKORANGEORN/BLKHOLE PLUG R YEL/BLK S BLUE T HOLE PLUG U BROWN V...
Page 310 - Figure 10-16 Cab Control Harness
G10-55A/G12-55A Accuplace 31200454 10-34 ELECTRICAL Figure 10-16 Cab Control Harness G W X B A P Z U E F H D 1 2 3 4 4 18 29 30 27 28 21 21 15 25 26 22 23 24 4 10 13 14 15 16 17 18 20 9 10 11 12 5 6 7 8 31 32 33 34 32 33 34 37 32 33 34 36 38 39 31 32 33 34 32 33 34 35 PY 3 690 3 2 1 8 10 3 2 1 8 10 ...
Page 313 - SHROUD
31200454 G10-55A/G12-55A Accuplace 10-37 ELECTRICAL Figure 10-17 A/C Wire Harness Item Part Number Qty. Description Rev. 91563247 1 A/C HARNESS, (includes items 1 thru 5) D 1 80963058 2 SHROUD 2 80963069 3 TERMINAL 3 80963067 2 CABLE SEAL 4 80963056 1 CONNECTOR 5 80963065 1 CABEL SEAL, GREEN
Page 315 - DECALS
31200454 G10-55A/G12-55A AccuPlace SECTION 11 DECALS
Page 320 - Figure 11-2 Boom Decals
DECALS G10-55A/G12-55A AccuPlace 31200454 11-6 Figure 11-2 Boom Decals 679151617 8 8 115 115 115 115 115 116 215 215 PY3520 301 301 401 401 451502552601652 451502552601652
Page 323 - RECOMMENDED SPARE PARTS; Part Number; Quick Release Pin; Engine
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...
Page 324 - Hydraulics; Operation & Safety Manual
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...
Page 326 - PART NUMBER INDEX
Page Part Number Page Part Number Page Part Number Page Part Number PART NUMBER INDEX G10-55A/G12-55A AccuPlace 31200454 13-2 1001095418 ................... 3-151001095449 ................... 9-211001095744 ................... 4-451001095810 ................... 3-251001096019 ................... 3-2...
Page 336 - JLG Worldwide Locations; JLG Drive
JLG Worldwide Locations An Oshkosh Corporation Company www.jlg.com 31200454 JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 265 811 111Fax: +61 265 810 122 JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazilPh...
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