Jlg Agrovector (31200936) 25.5 Parts Manual- Manuals

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. iv G5-18A, 2505H, 25.5 31200936 1-44 Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92 1-45 Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

ENGINE 1-2 G5-18A, 2505H, 25.5 31200936 Figure 1-1 Dipstick

ENGINE 1-3 31200936 G5-18A, 2505H, 25.5 Figure 1-1 Dipstick Item Part Number Qty. Description Rev. 1 70024904 1 DIPSTICK, (includes item 2) 2 70024905 2 O-SEAL

ENGINE 1-4 G5-18A, 2505H, 25.5 31200936 Figure 1-2 Breather Line

ENGINE 1-5 31200936 G5-18A, 2505H, 25.5 Figure 1-2 Breather Line Item Part Number Qty. Description Rev. 1 70025199 1 BREATHER LINE 2 70025119 1 RUBBER SLEEVE 3 70025111 3 SPRING BAND CLAMP 4 70025116 1 PIPE CLAMP 5 70001655 1 HEXAGON BOLT

ENGINE 1-6 G5-18A, 2505H, 25.5 31200936 Figure 1-3 Filler Cap

ENGINE 1-7 31200936 G5-18A, 2505H, 25.5 Figure 1-3 Filler Cap Item Part Number Qty. Description Rev. 1 7020465 1 FILLER CAP

ENGINE 1-9 31200936 G5-18A, 2505H, 25.5 Figure 1-4 Oil Pan Item Part Number Qty. Description Rev. 1 70025162 1 OIL PAN, (includes items 2 & 3) 2 7020404 1 SEALING RING 3 70025088 1 SCREW PLUG, (torque to 55 Nm/41 lb-ft) 4 7020404 1 SEALING RING 5 70025088 1 SCREW PLUG, (torque to 55 Nm/41 lb-ft)...

ENGINE 1-11 31200936 G5-18A, 2505H, 25.5 Figure 1-5 Fly Wheel Item Part Number Qty. Description Rev. 1 70001870 1 FLY WHEEL, (includes item 2) 2 7024579 1 GEAR RIM 3 70025139 8 BOLT, (torque to 30 Nm/22 lb-ft)

ENGINE 1-16 G5-18A, 2505H, 25.5 31200936 Figure 1-8 Fastenings

ENGINE 1-18 G5-18A, 2505H, 25.5 31200936 Figure 1-9 Valve Mechanical Cover

ENGINE 1-20 G5-18A, 2505H, 25.5 31200936 Figure 1-10 Heat Protecting Shield IF EQUIPPED WITH ENGINE 1001136095

ENGINE 1-21 31200936 G5-18A, 2505H, 25.5 Figure 1-10 Heat Protecting Shield Item Part Number Qty. Description Rev. 1 70025197 1 HEAT PROTECTING SHIELD 2 70025093 3 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

ENGINE 1-24 G5-18A, 2505H, 25.5 31200936 Figure 1-11 Front Cover

ENGINE 1-26 G5-18A, 2505H, 25.5 31200936 Figure 1-12 Lubrication Oil Pump

ENGINE 1-27 31200936 G5-18A, 2505H, 25.5 Figure 1-12 Lubrication Oil Pump Item Part Number Qty. Description Rev. 1 70025202 1 LUBRICATION OIL PUMP, (includes items 3 & 4) 2 70025125 4 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) 3 70025135 1 O-SEAL 4 70025136 1 GASKET

ENGINE 1-28 G5-18A, 2505H, 25.5 31200936 Figure 1-13 Lubricant Oil Filter

ENGINE 1-30 G5-18A, 2505H, 25.5 31200936 Figure 1-14 Oil Cooler

ENGINE 1-31 31200936 G5-18A, 2505H, 25.5 Figure 1-14 Oil Cooler Item Part Number Qty. Description Rev. 1 70024494 1 OIL COOLER 2 70024925 1 GASKET 3 70025125 6 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

ENGINE 1-32 G5-18A, 2505H, 25.5 31200936 Figure 1-15 Oil Filter Assembly

ENGINE 1-33 31200936 G5-18A, 2505H, 25.5 Figure 1-15 Oil Filter Assembly Item Part Number Qty. Description Rev. 1 70025137 1 SCREWED BUSH, (torque to 40 Nm/30 lb-ft) 137 AR LOCTITE ® 270 TM

ENGINE 1-34 G5-18A, 2505H, 25.5 31200936 Figure 1-16 Oil Suction Pipe

ENGINE 1-35 31200936 G5-18A, 2505H, 25.5 Figure 1-16 Oil Suction Pipe Item Part Number Qty. Description Rev. 1 70025171 1 OIL SUCTION PIPE 2 70025098 2 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 291 AR PACKING COMPOUND

ENGINE 1-36 G5-18A, 2505H, 25.5 31200936 Figure 1-17 High Pressure Pump

ENGINE 1-37 31200936 G5-18A, 2505H, 25.5 Figure 1-17 High Pressure Pump Item Part Number Qty. Description Rev. 1 70024924 1 HIGH-PRESSURE PUMP, (includes item 8) 2 70025188 1 TOOTHED GEAR 3 70025080 1 PLAIN WASHER 4 70025087 1 HEXAGON NUT, (torque to 80 Nm/59 lb-ft) 5 70024488 1 DISTANCE PIECE 6 700...

ENGINE 1-38 G5-18A, 2505H, 25.5 31200936 Figure 1-18 Fuel Injector IF EQUIPPED WITH ENGINE 1001136095

ENGINE 1-39 31200936 G5-18A, 2505H, 25.5 Figure 1-18 Fuel Injector Item Part Number Qty. Description Rev. 1 70025187 1 FUEL INJECTOR, (includes items 2 thru 4 & 7) 2 70025140 1 SEALING WASHER 3 70025146 1 CLAMP 4 70025145 1 O-SEAL 5 70025154 1 CLAMPING PAD/SHOE 6 70025147 1 TORX-HD BOLT, (torque...

ENGINE 1-42 G5-18A, 2505H, 25.5 31200936 Figure 1-19 Fuel Supply Pump

ENGINE 1-43 31200936 G5-18A, 2505H, 25.5 Figure 1-19 Fuel Supply Pump Item Part Number Qty. Description Rev. 1 70024486 1 FUEL SUPPLY PUMP, (12 Volt), (includes item 2) 2 70025144 2 CLIP

ENGINE 1-45 31200936 G5-18A, 2505H, 25.5 Figure 1-20 Fuel Filter Item Part Number Qty. Description Rev. 1 70025160 1 FUEL FILTER, (includes item 2) 2 70025161 1 SPIN-ON FUEL FILTER 3 70025121 2 HEXAGON BOLT, (torque to 42 Nm/31 lb-ft) 4 70024504 1 PRESSURE SENSOR, (includes item 5), (torque to 25 Nm...

ENGINE 1-46 G5-18A, 2505H, 25.5 31200936 Figure 1-21 Fuel Prefilter

ENGINE 1-47 31200936 G5-18A, 2505H, 25.5 Figure 1-21 Fuel Prefilter Item Part Number Qty. Description Rev. 1 70024961 1 FUEL FILTER, (includes items 2 thru 4) 2 70025153 1 FUEL FILTER 3 70024513 1 SENSOR CABLE, (includes item 4) 4 70025239 1 SEALING RING 5 70025121 2 HEXAGON BOLT, (torque to 42 Nm/3...

ENGINE 1-49 31200936 G5-18A, 2505H, 25.5 Figure 1-22 Rail Item Part Number Qty. Description Rev. 1 70025151 1 RAIL 2 70025124 2 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 950 70025235 1 REPAIR KIT, (includes item 952), (not shown) 951 AR MULTI-PURPOSE GREASE, (not shown) 952 70025240 1 O-RING, (not sh...

ENGINE 1-50 G5-18A, 2505H, 25.5 31200936 Figure 1-23 High Pressure Pipe

ENGINE 1-51 31200936 G5-18A, 2505H, 25.5 Figure 1-23 High Pressure Pipe Item Part Number Qty. Description Rev. 1 70025182 1 FUEL LINE 2 70025183 1 FUEL LINE 3 70025184 1 FUEL LINE

ENGINE 1-52 G5-18A, 2505H, 25.5 31200936 Figure 1-24 Fuel Line

ENGINE 1-53 31200936 G5-18A, 2505H, 25.5 Figure 1-24 Fuel Line Item Part Number Qty. Description Rev. 1 70024502 1 FUEL LEAKAGE PIPE 2 70025185 1 FUEL LINE, (includes items 5 & 9) 3 70025158 1 MANIFOLD, (includes items 6 thru 8) 4 70001655 1 HEXAGON BOLT, (torque to 13 Nm/10 lb-ft) 5 70025101 2 ...

ENGINE 1-54 G5-18A, 2505H, 25.5 31200936 Figure 1-25 Fuel Line

ENGINE 1-55 31200936 G5-18A, 2505H, 25.5 Figure 1-25 Fuel Line Item Part Number Qty. Description Rev. 1 70025186 1 FUEL LINE, (includes items 2, 3 & 5 thru 7) 2 70025103 2 SPRING BAND CLAMP 3 70025114 1 PIPE CLAMP 4 70025094 1 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 5 70025083 2 SEALING RING 6 ...

ENGINE 1-56 G5-18A, 2505H, 25.5 31200936 Figure 1-26 Intake Pipe

ENGINE 1-57 31200936 G5-18A, 2505H, 25.5 Figure 1-26 Intake Pipe Item Part Number Qty. Description Rev. 1 70025168 1 INTAKE PIPE 2 70025112 1 SPRING BAND CLAMP

ENGINE 1-58 G5-18A, 2505H, 25.5 31200936 Figure 1-27 Charge Air Elbow

ENGINE 1-59 31200936 G5-18A, 2505H, 25.5 Figure 1-27 Charge Air Elbow Item Part Number Qty. Description Rev. 1 70025169 1 CHARGE AIR ELBOW 2 70025122 4 HEXAGON BOLT

ENGINE 1-60 G5-18A, 2505H, 25.5 31200936 Figure 1-28 Charge Air Pipe

ENGINE 1-61 31200936 G5-18A, 2505H, 25.5 Figure 1-28 Charge Air Pipe Item Part Number Qty. Description Rev. 1 70025167 1 CHARGE AIR PIPE 2 70025107 1 SPRING BAND CLAMP 3 70002675 1 SPRING BAND CLAMP

ENGINE 1-62 G5-18A, 2505H, 25.5 31200936 Figure 1-29 Control Unit

ENGINE 1-64 G5-18A, 2505H, 25.5 31200936 Figure 1-30 Coolant Pump

ENGINE 1-68 G5-18A, 2505H, 25.5 31200936 Figure 1-32 Fastenings

ENGINE 1-70 G5-18A, 2505H, 25.5 31200936 Figure 1-33 Thermostat

ENGINE 1-71 31200936 G5-18A, 2505H, 25.5 Figure 1-33 Thermostat Item Part Number Qty. Description Rev. 1 70024473 1 THERMOSTAT 2 70025143 1 O-SEAL 3 70025142 1 COVER 4 70025124 2 HEXAGON BOLT, (torque to 13 Nm/10 lb-ft)

ENGINE 1-73 31200936 G5-18A, 2505H, 25.5 Figure 1-34 Pipe/Line/Lead Item Part Number Qty. Description Rev. 1 70025177 1 PIPEWORK 2 70025179 2 GASKET 3 70025110 4 HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

ENGINE 1-74 G5-18A, 2505H, 25.5 31200936 Figure 1-35 Exhaust Manifold

ENGINE 1-75 31200936 G5-18A, 2505H, 25.5 Figure 1-35 Exhaust Manifold Item Part Number Qty. Description Rev. 1 70025170 1 EXHAUST MANIFOLD 2 70025130 8 TORX-HD BOLT, (torque to 55 Nm/41 lb-ft) 3 70025164 1 GASKET

ENGINE 1-79 31200936 G5-18A, 2505H, 25.5 Figure 1-37 EGR-Module Item Part Number Qty. Description Rev. 1 70025203 1 EGR-MODULE 2 70025155 1 PLUG 3 70025092 1 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 4 70025106 7 TORX-HD BOLT, (torque to 30 Nm/22 lb-ft) 242 AR GLUE

ENGINE 1-80 G5-18A, 2505H, 25.5 31200936 Figure 1-38 Turbocharger

ENGINE 1-84 G5-18A, 2505H, 25.5 31200936 Figure 1-40 Generator

ENGINE 1-85 31200936 G5-18A, 2505H, 25.5 Figure 1-40 Generator Item Part Number Qty. Description Rev. 1 70024914 1 GENERATOR, (includes items 2 thru 6) 2 70025149 1 CONTROLLER 3 70025131 1 FAN 4 70025141 1 FASTENINGS, (includes items 5 & 6) 5 70025079 1 PLAIN WASHER 6 70025086 1 HEXAGON NUT

ENGINE 1-86 G5-18A, 2505H, 25.5 31200936 Figure 1-41 Fastenings

ENGINE 1-87 31200936 G5-18A, 2505H, 25.5 Figure 1-41 Fastenings Item Part Number Qty. Description Rev. 1 70025191 1 RETAINING PLATE 2 70025126 2 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 3 70025100 2 HEXAGON BOLT, (torque to 60 Nm/44 lb-ft) 4 70025201 1 CLAMPING STRAP 5 70025081 1 HEXAGON NUT

ENGINE 1-89 31200936 G5-18A, 2505H, 25.5 Figure 1-42 Starter Item Part Number Qty. Description Rev. 1 70024915 1 STARTER 2 70025099 2 HEXAGON BOLT, (torque to 25 Nm/18 lb-ft)

ENGINE 1-91 31200936 G5-18A, 2505H, 25.5 Figure 1-43 Cap Item Part Number Qty. Description Rev. 1 70025227 1 CAP

ENGINE 1-92 G5-18A, 2505H, 25.5 31200936 Figure 1-44 Cable Harness

ENGINE 1-94 G5-18A, 2505H, 25.5 31200936 Figure 1-45 Fastenings

ENGINE 1-95 31200936 G5-18A, 2505H, 25.5 Figure 1-45 Fastenings Item Part Number Qty. Description Rev. 1 70025166 1 ANGLE SUPPORT 2 70025211 1 RETAINING PLATE 3 70025189 1 RETAINING PLATE 4 70025102 2 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 5 70025126 3 HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) 6 70...

ENGINE 1-96 G5-18A, 2505H, 25.5 31200936 Figure 1-46 Cable Harness IF EQUIPPED WITH ENGINE 1001136095

ENGINE 1-100 G5-18A, 2505H, 25.5 31200936 Figure 1-47 Tacho Generator

ENGINE 1-102 G5-18A, 2505H, 25.5 31200936 Figure 1-48 Temperature Transmitter

ENGINE 1-103 31200936 G5-18A, 2505H, 25.5 Figure 1-48 Temperature Transmitter Item Part Number Qty. Description Rev. 1 70024918 1 TEMPERATURE TRANSMITTER

ENGINE 1-104 G5-18A, 2505H, 25.5 31200936 Figure 1-49 Pressure Sensor

ENGINE 1-108 G5-18A, 2505H, 25.5 31200936 Figure 1-51 Connection Housing

ENGINE 1-109 31200936 G5-18A, 2505H, 25.5 Figure 1-51 Connection Housing Item Part Number Qty. Description Rev. 1 70025192 1 CONNECTION HOUSING 2 70025113 2 STRAIGHT PIN 3 70025108 4 HEXAGON BOLT, (torque to 70 Nm/52 lb-ft)

ENGINE 1-110 G5-18A, 2505H, 25.5 31200936 Figure 1-52 Glow Plug

ENGINE 1-111 31200936 G5-18A, 2505H, 25.5 Figure 1-52 Glow Plug Item Part Number Qty. Description Rev. 1 70000345 4 GLOW PLUG

ENGINE 1-115 31200936 G5-18A, 2505H, 25.5 Figure 1-54 Bracket Item Part Number Qty. Description Rev. 1 70025245 2 BRACKET

ENGINE 1-116 G5-18A, 2505H, 25.5 31200936 Figure 1-55 Mounting Material IF EQUIPPED WITH ENGINE 1001136095

ENGINE 1-118 G5-18A, 2505H, 25.5 31200936 Figure 1-56 Returns Elevator IF EQUIPPED WITH ENGINE 1001136095

ENGINE 1-119 31200936 G5-18A, 2505H, 25.5 Figure 1-56 Returns Elevator Item Part Number Qty. Description Rev. 1 70025246 1 RETURNS ELEVATOR

ENGINE 1-120 G5-18A, 2505H, 25.5 31200936 Figure 1-57 Special Tools This Page Intentionally Left Blank

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...

PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page Part Number 3-1 31200936 G5-18A, 2505H, 25.5 SECTION 3 PART NUMBER INDEX 70000345 ..................... 1-11170001655 ...... 1-5, 1-23, 1-53, 1-81, 1-107 70001870 ....................... 1-1170002675 ....................... 1-...

JLG Worldwide Locations An Oshkosh Corporation Company www.jlg.com 31200936 JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 2 65811111Fax: +61 2 65813058 JLG Latino Americana Ltda.Rua Antonia Martins Luiz, 580Distrito Industrial João Narezzi13347-4...