Jlg Agrovector (31200725) 25.5 Parts Manual- Manuals

Page 3 - EFFECTIVITY PAGE

EFFECTIVITY PAGE 31200725 G5-18A, 2505H, 25.5 i May 10, 2013 - A - Original Issue Of Manual July 17, 2013 - B - Revised Manual September 30, 2013 - C - Revised Manual January 22, 2014 - D - Revised Manual

Page 4 - ii

Page 5 - Machine Configuration; ULS; from this point forward.

1 Machine Configuration Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal ( 1 ). If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur(...

Page 6 - General Information

2 General Information 1. MACHINE IDENTIFICATION Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these character...

Page 8 - This Page Intentionally Left Blank

Page 9 - TABLE OF CONTENTS

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. 31200725 G5-18A, 2505H, 25.5 5 SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 10 - TITLE

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. G5-18A, 2505H, 25.5 31200725 6 5-6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-7 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 14 - FRAME & ATTACHING PARTS

G5-18A, 2505H, 25.5 31200725 1-2 FRAME & ATTACHING PARTS Figure 1-1 Frame & Attaching Parts 1 8 3 4 5 5 6 7 2 9 10 11 12 12 13 13 14 15 16 14 17 18 19 20 21 21 23 24 25 101 102 104 105 106 106 107 108 109 109 109 112 113 113 113 113 113 109 113 113 114 116 117 118 119 121 124 125 301 302 303...

Page 15 - Item

31200725 G5-18A, 2505H, 25.5 1-3 FRAME & ATTACHING PARTS Figure 1-1 Frame & Attaching Parts Item Part Number Qty. Description Rev. 1001137271 Ref FRAME INSTALLATION, (not available to order, see items 1 thru 25 for service) B 1 1001151133 2 HEAVY HEX NUT, 3/4-10 2 0641506 2 HEX HD CAPSCREW, ...

Page 24 - Figure 1-3 License Plate Holder Installation

G5-18A, 2505H, 25.5 31200725 1-12 FRAME & ATTACHING PARTS Figure 1-3 License Plate Holder Installation 104 102 103 104 9 10 6 7 8 11 9 10 6 8 7 PAL5062 212 204 11 212 204 CE & AUS - IF EQUIPPED ANSI CE & AUS - IF EQUIPPED

Page 25 - LICENSE PLATE LIGHT

31200725 G5-18A, 2505H, 25.5 1-13 FRAME & ATTACHING PARTS Figure 1-3 License Plate Holder Installation Item Part Number Qty. Description Rev. 1001081394 Ref REAR LICENSE PLATE HOLDER INSTALLATION, (CE & AUS - if equipped) , (not available for service, see items 6 thru 11 for service) D 10010...

Page 30 - BOOM

G5-18A, 2505H, 25.5 31200725 2-2 BOOM Figure 2-1 Boom Assembly - Components 144 130 130 144 114 108139 109 110 110 117 116 117 113 119 146 114 129 147 122 122 130 2 1 5 7 10 312 311 301306307309 314 305308309 303306307309 302308309 304306307309 310 313 P 8841 Y 201205 204 203 202

Page 32 - BRUSH SEAL, BOOM SIDE

G5-18A, 2505H, 25.5 31200725 2-4 BOOM 312 1001146832 2 BRUSH SEAL, BOOM SIDE 313 1001146887 1 STIFFENER BAR 314 1001153277 4 SIDE BOOM BRUSH PLATE Figure 2-1 Boom Assembly - Components (Continued) Item Part Number Qty. Description Rev.

Page 35 - LOCTITE; WEAR PAD

31200725 G5-18A, 2505H, 25.5 2-7 BOOM Figure 2-2 Boom Assembly - Pads & Shims Item Part Number Qty. Description Rev. 1 0100011 AR LOCTITE ® 242 TM 5 0701014 4 HEX HD CAPSCREW, M10X30, GR8.8 6 0701018 6 HEX HD CAPSCREW, M10X50, GR8.8 7 0761010 12 HEX HD CAPSCREW, M10X20, GR8.8 15 3900393 10 BUTTO...

Page 36 - Figure 2-3 Quick Coupler

G5-18A, 2505H, 25.5 31200725 2-8 BOOM Figure 2-3 Quick Coupler 1 2 3 4 5 6 7 8 9 10 PAL3941 101 102 103 104 105 106 107 108 109 109 110 110 111 112 112 113 113 114 115 116 201 202 203 204 205 301 302 303 304 HYDRAULIC QUICK COUPLER MECHANICAL QUICK COUPLER

Page 38 - Figure 2-4 Universal Quick Coupler

G5-18A, 2505H, 25.5 31200725 2-10 BOOM Figure 2-4 Universal Quick Coupler 115 114 101 103 106 108 116 102 104 112 107 111 110 112 109 113 105 117 PAL4021 5 4 3 1 2 2 1 201 202 203 204 301 303 306 304 305 302

Page 42 - ATTACHMENTS; Figure 3-1 Standard Carriage

G5-18A, 2505H, 25.5 31200725 3-2 ATTACHMENTS Figure 3-1 Standard Carriage PY8350 5 6 1 4 3 2 101 105 103 104 106 102 107 50 IN CARRIAGE 1200 MM CARRIAGE

Page 44 - Figure 3-2 Universal Standard Carriage

G5-18A, 2505H, 25.5 31200725 3-4 ATTACHMENTS Figure 3-2 Universal Standard Carriage PAP17370 105 106 101 104 103 102 1 5 3 4 6 2 201 202 203 204 204 201 202 203 2505H & 25.5 - CE G5-18A, 2505H & 25.5 - AUS

Page 46 - Figure 3-3 Side Tilt Carriage

G5-18A, 2505H, 25.5 31200725 3-6 ATTACHMENTS Figure 3-3 Side Tilt Carriage PAL4401 10 25 14 20 18 23 19 24 8 12 27 26 13 2 4 7 28 29 17 6 11 9 21 22

Page 48 - Figure 3-4 Universal Side Tilt Carriage

G5-18A, 2505H, 25.5 31200725 3-8 ATTACHMENTS Figure 3-4 Universal Side Tilt Carriage

Page 50 - Figure 3-5 Universal Side Shift Carriage

G5-18A, 2505H, 25.5 31200725 3-10 ATTACHMENTS Figure 3-5 Universal Side Shift Carriage

Page 54 - Figure 3-7 Grapple Bucket

G5-18A, 2505H, 25.5 31200725 3-14 ATTACHMENTS Figure 3-7 Grapple Bucket G5-18A, 2505H & 25.5 - AUS

Page 58 - Figure 3-8 Light Material Buckets

G5-18A, 2505H, 25.5 31200725 3-18 ATTACHMENTS Figure 3-8 Light Material Buckets PAP17431 23 1 4 101 201 202 203 204 205 206 207 209 208 201 207 203

Page 60 - Figure 3-9 Fork Mounted Hook

G5-18A, 2505H, 25.5 31200725 3-20 ATTACHMENTS Figure 3-9 Fork Mounted Hook 2 1 6 7 4 5 3 PAL4560 G5-18A

Page 64 - Figure 3-10 Universal Hitch Attachment

G5-18A, 2505H, 25.5 31200725 3-24 ATTACHMENTS Figure 3-10 Universal Hitch Attachment

Page 68 - ENGINE & ATTACHING PARTS; Figure 4-1 Engine Installation

G5-18A, 2505H, 25.5 31200725 4-2 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation

Page 74 - Figure 4-3 Radiator Installation

G5-18A, 2505H, 25.5 31200725 4-8 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Installation 24 25 19 18 20 23 41 5 33 1 8 6 33 1 8 38 39 27 1 33 8 40 32 10 42 10 42 28 10 42 35 2 10 4 11 29 3 10 3 10 13 13 30 16 15 34 16 15 7 21 17 37 26 43 22 36 12 14 8 1 33 31 14 43 P 8541 Y 51 52 53 54 55

Page 75 - REVERSING FAN

31200725 G5-18A, 2505H, 25.5 4-9 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Installation (Continued) 102 103 104 212 112 113 111 110 109 101 101 105 105 106 106 106 106 114 115 117 118 117 116 227 228 229 228 226 102 103 203 218 219 P 8611 Y 108 REVERSING FAN

Page 78 - Figure 4-4 Air Cleaner Installation

G5-18A, 2505H, 25.5 31200725 4-12 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation 1 3 3 101 102 103 104 101 5 6 7 11 7 9 8 7 10 2 4 4 P 8401 Y 12 105

Page 80 - Figure 4-5 Exhaust Installation; IF EQUIPPED FOR ULS

G5-18A, 2505H, 25.5 31200725 4-14 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Installation 6 7 10 4 4 1 3 3 3 2 2 1 3 PY8360 IF EQUIPPED FOR ULS

Page 82 - IF EQUIPPED FOR LS

G5-18A, 2505H, 25.5 31200725 4-16 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Installation IF EQUIPPED FOR LS

Page 84 - Figure 4-6 Engine Heater Installation

G5-18A, 2505H, 25.5 31200725 4-18 ENGINE & ATTACHING PARTS Figure 4-6 Engine Heater Installation 1 2 2 2 2 4 3 5 6 7 8 10 9 11 101 201 PY9280

Page 86 - Figure 4-7 Lubricity Doser Installation; IF EQUIPPED WITH JP-8 FUEL

G5-18A, 2505H, 25.5 31200725 4-20 ENGINE & ATTACHING PARTS Figure 4-7 Lubricity Doser Installation 1 2 3 3 4 6 5 7 8 9 9 9 9 12 11 14 13 15 10 PY9300 IF EQUIPPED WITH JP-8 FUEL

Page 90 - DRIVE TRAIN; Figure 5-1 Drive Train Installation

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-2 Figure 5-1 Drive Train Installation 09

Page 92 - Figure 5-2 Front Axle Assembly

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-4 Figure 5-2 Front Axle Assembly 09

Page 96 - Figure 5-4 Differential

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-8 Figure 5-4 Differential 44 43 42 41 40 39 37 36 35 13 11 15 12 24 46 47 48 38 8 9 7 6 33 34 55 54 1 2 3 4 5 10 7 11 17 18 19 17 18 20 21 20 23 25 14 49 16 22 18 17 19 18 17 32 31 30 29 28 27 26 20 45 P 8590 Y

Page 100 - Figure 5-5 Hub Reduction

G5-18A, 2505H, 25.5 31200725 5-12 DRIVE TRAIN Figure 5-5 Hub Reduction 50 60 51 21 4 1 2 3 5 6 7 6 5 8 9 10 11 49 12 13 14 18 52 17 54 16 9 15 13 10 11 1920 30 39 23 25 26 27 28 29 22 42 43 42 56 41 40 31 32 33 34 48 24 38 37 35 36 PY8660

Page 104 - Figure 5-7 Rear Axle Assembly

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-16 Figure 5-7 Rear Axle Assembly 102 2 1 1 PY8691 3 101 103

Page 105 - Ref

31200725 G5-18A, 2505H, 25.5 5-17 DRIVE TRAIN Figure 5-7 Rear Axle Assembly Item Part Number Qty. Description Rev. 1001144105 1 REAR AXLE ASSEMBLY, (includes items 1 thru 3) A 1 1001081333 2 CONNECTOR, (includes o-ring) E 2 1001105990 1 ELBOW, 45 DEGREES 3 1001138822 1 REAR AXLE, (includes items 101...

Page 108 - Figure 5-9 Differential

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-20 Figure 5-9 Differential 3 5 3 6 7 8 4 22 2 1 25 17 16 19 18 17 9 11 12 10 14 15 16 17 18 19 16 17 19 20 15 14 13 12 11 16 21 PY8750

Page 110 - Figure 5-10 Hub Reduction

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-22 Figure 5-10 Hub Reduction 22 42 44 23 43 25 42 56 41 40 39 38 31 30 29 28 27 26 32 33 48 37 64 5 6 6 5 7 1920 18 52 17 16 15 13 11 10 9 14 13 12 8 11 10 9 47 46 45 49 21 2 3 1 4 PY8760

Page 112 - Figure 5-11 Fender Installation

DRIVE TRAIN G5-18A, 2505H, 25.5 31200725 5-24 Figure 5-11 Fender Installation PY8781 1 102 104 103 101 103 105 247 246 245 1 1 1 303 301 302 NOTE: USE LOCTITE ® 243 TM (1001095650) ON ALL BOLT THREADS .

Page 115 - TIRE VALVE

31200725 G5-18A, 2505H, 25.5 5-27 DRIVE TRAIN Figure 5-12 Tires & Rims Item Part Number Qty. Description Rev. 1001141321 1 TIRE SET, 12–16.5, PNEUMATIC, (CE & ANSI) , (includes items 1 thru 3) A 1001141322 1 TIRE SET, 14–17.5 PNEUMATIC, (includes items 1 thru 3) A 1001141323 1 TIRE SET, 12–1...

Page 118 - CAB; Figure 6-1 Cab Installation

CAB G5-18A, 2505H, 25.5 31200725 6-2 Figure 6-1 Cab Installation G5-18A 2505H & 25.5

Page 124 - Figure 6-3 Enclosed Cab Installation

CAB G5-18A, 2505H, 25.5 31200725 6-8 Figure 6-3 Enclosed Cab Installation

Page 128 - Figure 6-4 Cab Interior

CAB G5-18A, 2505H, 25.5 31200725 6-12 Figure 6-4 Cab Interior 723 6 4147 202 11 11 22 21 48 38 42 10 62541 9273953 282930 18101102 45 11 42 31 32 1417 13 7 31 33 37 46 51 PY9211 302 203 24 403 507 508 509

Page 130 - Figure 6-5 Overhead Console Installation

CAB G5-18A, 2505H, 25.5 31200725 6-14 Figure 6-5 Overhead Console Installation 211 205207 205 204210 202 203208209 201 205206212203 2 1 3 56 11 7 561011 5611 8 4 301302 P 9221 Y 407 506 506

Page 132 - Figure 6-6 Suspension Seat

CAB G5-18A, 2505H, 25.5 31200725 6-16 Figure 6-6 Suspension Seat PAP17280 5 1 7 2 3 10 6 4

Page 134 - Figure 6-7 Wiper Installation

CAB G5-18A, 2505H, 25.5 31200725 6-18 Figure 6-7 Wiper Installation PAP17211 1 108 108 102107109 105 111 101103104 101103104 106 110 110 105 7 5 4 6 3 2 8 201213 218

Page 140 - Figure 6-9 AC Condenser Installation

CAB G5-18A, 2505H, 25.5 31200725 6-24 Figure 6-9 AC Condenser Installation 1 3 2 4 5 5 6 9 7 8 10 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 31 32 32 34 33 4 4 4 12 14 14 14 15 15 15 15 13 16 17 32 32 33 34 34 P 9240 Y 27

Page 142 - Figure 6-10 AC System Installation

CAB G5-18A, 2505H, 25.5 31200725 6-26 Figure 6-10 AC System Installation 101 102 102 102 103 105 106 107 3 3 8 11 12 13 14 15 16 20 21104 PY9270 19 7 3 3 17 2 5 7 5 3 22 22 9 4 109 110 108

Page 146 - CONTROLS

CONTROLS G5-18A, 2505H, 25.5 31200725 7-2 Figure 7-1 Brake 1 3 14 2 4 11 6 6 12 5 101 102 103 205 201 201 205 203 204 202 215 155 151 PAL4694 13 7 9 10 8

Page 148 - Figure 7-2 Accelerator

CONTROLS G5-18A, 2505H, 25.5 31200725 7-4 Figure 7-2 Accelerator 103 10 101 102 101 102 1 2 3 8 9 4 5 6 7 P 8391 Y 202 209 209 202

Page 150 - Figure 7-3 Steering Column

CONTROLS G5-18A, 2505H, 25.5 31200725 7-6 Figure 7-3 Steering Column PAP17200 201202 203 7 3 4 5 2 6 303 301 302 101 102 103 104 105 106 107 401 1 203 3 4 5 9 8

Page 152 - Figure 7-4 Boom Joystick

CONTROLS G5-18A, 2505H, 25.5 31200725 7-8 Figure 7-4 Boom Joystick PAP17290 1 3 4 2 9 4 6 K1 20 19 11 18 17 16 10 14 15 13 12 8 2 3 5 1 109 7

Page 156 - HYDRAULIC CIRCUITS; Figure 8-1 Supply Circuit

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-2 Figure 8-1 Supply Circuit 1 6 201 803 817 201 615 614 1112 1104 1108 631 630 633 706 707 713 702 714 715 701710 628 613 626 1202 632 205 204 403 515 516 404 201 101 102 301 611 620 705 302 903 902 904 901 304 303 513 506 815 818 822905 814 814 813 ...

Page 160 - Figure 8-2 Dump Circuit

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-6 Figure 8-2 Dump Circuit 714 202 201 402 201 301 907 102 305 1009 707 101 709 701 708 1004 1006 1116 1118 1010 1308 1302 1112 1402 201 1124 1307 501 503 504 602 1509 1510 1125 1214 1211 1217 1218 1129 828 806 807 810 808 1005 1023 1119 809 827 815 8...

Page 164 - Figure 8-3 Steer Select

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-10 Figure 8-3 Steer Select 601 601 2 3 203 201 119202 204 101 203 506 1 411 506 402 303 304 305 301 PAP31520 TO FRONT STEERING CYLINDER TO REAR STEERING CYLINDER

Page 168 - Figure 8-5 Boom Joystick

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-14 Figure 8-5 Boom Joystick TO PORT P TO PORT 1 TO PORT 2 TO PORT 3 TO PORT T TO PORT 4 601 PY8460 5 5 4 4 12 12 7 16 16 401 702 302 301 302 TO PORT P6 TO PORT P4 TO PORT P2 TO PORT P1 TO PORT P3 TO PORT P5 105 105 104 104 103 103 103 103 106 106 504...

Page 172 - Figure 8-6 Lift Cylinder

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-18 Figure 8-6 Lift Cylinder PY8480 9 7 1 202 110 301 401 404 405 406 408 402 407 403 501 G5-18A

Page 180 - Figure 8-9 Auxiliary Hydraulics

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-26 Figure 8-9 Auxiliary Hydraulics PY8560 403 406 418 1 11 205 101 102 204 201 302 334 320 319 327 328 302319320 321 319 320 302319320 332 324 305 311 306 310 326 323 308 308 303 323 317 316 335 336 325 AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPL...

Page 182 - Figure 8-10 Rear Auxiliary Hydraulics

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-28 Figure 8-10 Rear Auxiliary Hydraulics 23 23 PAL6060 421 17 105 22 201 202 203 204 14 14 1 21 7 11 403 15 16 104 102 103 101 303 302

Page 184 - Figure 8-11 Auxiliary Hydraulics Pressure Relief

HYDRAULIC CIRCUITS G5-18A, 2505H, 25.5 31200725 8-30 Figure 8-11 Auxiliary Hydraulics Pressure Relief PY8570 TO PORT 3B TO PORT 3A 202 TO PORT 3B TO PORT 3A 111 309 302 7 7 8 9 203 101

Page 188 - HYDRAULIC COMPONENTS; Figure 9-1 Lift Cylinder

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-2 Figure 9-1 Lift Cylinder G5-18A PAP17381 113 1 1 7 2 8 17 13 17 6 3 9 107 110 10 12 11 16 14 15 4 18 5 1 1 7 104 109 108 106 K1

Page 194 - Figure 9-3 Tilt Cylinder

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-8 Figure 9-3 Tilt Cylinder 1 127 134 1 145 127 134 8 7 3 10 2 11 20 16 20 4 22 12 9 13 15 14 19 17 18 5 21 6 10 1 1 K1 PAL4133 132 131

Page 196 - Figure 9-4 Compensating Cylinder

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-10 Figure 9-4 Compensating Cylinder 2 1 1 112 110 111 16 12 16 3 8 6 5 9 11 10 15 13 14 17 4 1 1 K1 103 109 108 106 PAL4144 7 7

Page 198 - Figure 9-5 Fork Locking Cylinder

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-12 Figure 9-5 Fork Locking Cylinder 4 13 3 9 16 10 8 12 14 14 7 11 15 2 6 104 1 102 102 103 103 101 101 K1 PAL3833

Page 200 - Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-14 Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder K1 PAL6191 1 2 3 8 8 4 10 9 5 12 11 17 15 6 16 14 13 18 7 2 115 105 103 101 116 105 103 101

Page 202 - Figure 9-7 Universal Side Shift Cylinder

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-16 Figure 9-7 Universal Side Shift Cylinder

Page 204 - Figure 9-8 Main Control Valve

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-18 Figure 9-8 Main Control Valve 18 1 PAL3 8 62 2 3 4 5 6 7 8 12 13 10 11 15 16 10 11 15 16 10 11 10 11 14 16 12 13 9 11 15 16 9 11 9 11 15 16 9 11 12 13 17 101 102 K 1

Page 206 - Figure 9-9 Front Drive Motor

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-20 Figure 9-9 Front Drive Motor PY8520 2 3 4 5 1011 K1K2

Page 208 - Figure 9-10 Hydrostatic Drive Pump

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-22 Figure 9-10 Hydrostatic Drive Pump PY8500 1 2 K1K2 K3 3 4 4 5 5 K4K5 K6

Page 210 - Figure 9-11 Gear Pump

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-24 Figure 9-11 Gear Pump 1 2 3 4 5 6 7 6 8 9 3 4 5 6 10 6 8 11 PY8510 K1K2 K3

Page 212 - Figure 9-12 Divertor Valve

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-26 Figure 9-12 Divertor Valve 1 2 PZ27 8 0

Page 213 - COIL

HYDRAULIC COMPONENTS 31200725 G5-18A, 2505H, 25.5 9-27 Figure 9-12 Divertor Valve Item Part Number Qty. Description Rev. 1001104477 1 DIVERTOR VALVE, (includes all items) B 1 70020764 1 COIL 2 70021531 1 RETAINER KIT, (includes o-rings & nut)

Page 214 - Figure 9-13 Steering Select Valve

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-28 Figure 9-13 Steering Select Valve PAP31530 3 1 2 101

Page 215 - VALVE BODY

HYDRAULIC COMPONENTS 31200725 G5-18A, 2505H, 25.5 9-29 Figure 9-13 Steering Select Valve Item Part Number Qty. Description Rev. 4641519 1 STEERING SELECT VALVE, (no longer available, order item 101 for service or replacement), (includes items 1 thru 3) C 1 70020866 1 VALVE BODY 2 70020867 2 SEAL KIT...

Page 216 - Figure 9-14 Pilot Select Valve

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-30 Figure 9-14 Pilot Select Valve PAL5920 14 24 34 14 34 G5-18A 2505H & 25.5

Page 217 - SEAL KIT

HYDRAULIC COMPONENTS 31200725 G5-18A, 2505H, 25.5 9-31 Figure 9-14 Pilot Select Valve Item Part Number Qty. Description Rev. 1001130178 1 PILOT SELECT VALVE, (G5-18A) , (includes items 1, 3 thru 5) A 1001132342 1 PILOT SELECT VALVE, (2505H & 25.5) , (includes items 1 thru 6) A 1 1101244 3 DIRECT...

Page 218 - Figure 9-15 Brake Valves

HYDRAULIC COMPONENTS G5-18A, 2505H, 25.5 31200725 9-32 Figure 9-15 Brake Valves PAP17390 202 201 203 301 101 1 303 302 102 PARK BRAKE RELEASE VALVE - G5-18A PARK BRAKE RELEASE VALVE - 2505H & 25.5 BRAKE VALVE BRAKE VALVE MASTER CYLINDER

Page 221 - ELECTRICAL

Page 222 - Figure 10-1 Engine Compartment Electrical Installation

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-2 Figure 10-1 Engine Compartment Electrical Installation 09

Page 224 - Figure 10-2 Boom and Frame Electrical Installation

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-4 Figure 10-2 Boom and Frame Electrical Installation 09 IF EQUIPPED WITH BATTERY QUICK DISCONNECT

Page 225 - Figure 10-2 Boom and Frame Electrical Installation (Continued)

ELECTRICAL 31200725 G5-18A, 2505H, 25.5 10-5 Figure 10-2 Boom and Frame Electrical Installation (Continued) 09

Page 228 - Figure 10-3 Cab Electrical Installation

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-8 Figure 10-3 Cab Electrical Installation 09

Page 230 - Figure 10-4 Cab Switches

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-10 Figure 10-4 Cab Switches 09

Page 232 - Figure 10-5 Work Lights

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-12 Figure 10-5 Work Lights 09 &/2 7!2$ OPEN CAB, BEACON LIGHT INSTALLATION OPEN CAB, WORK LIGHT INSTALLATION ENCLOSED CAB, WORK LIGHT/BEACON LIGHT INSTALLATION

Page 236 - Figure 10-6 Drive Lights

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-16 Figure 10-6 Drive Lights &/2 7!2$ 09 CAB DRIVE LIGHT COMPONENTS

Page 238 - Figure 10-7 Engine Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-18 Figure 10-7 Engine Harness

Page 242 - Figure 10-8 Frame Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-22 Figure 10-8 Frame Harness SN207 1 RL71-R 2 X120 3 FC73 4 RL139-Y RL139-R 5 6 X116 7 X274 8 X274 RL72 9 RL71 10 11 RL139 12 X279 13 RL75 RL97 RL95 RL96 16 15 14 17 X119 18 HV157 X119 CONN POS WIRE COLOR WIRE LABEL GAUGE JACKET 1 YEL 062-1 KEY 1 16 AWG GXL...

Page 248 - Figure 10-9 Frame Option Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-28 Figure 10-9 Frame Option Harness 1 CO301-J2 2 CO301-J1 HV175 3 HV173 HV176 4 5 X178 6 7 8 9 10 11 12 13 CO300-J2 CO300-J1 LB163 X294 MS114-2 MS114-1 MS114-3 LB163 CONN POS WIRE COLOR WIRE LABEL GAUGE JACKET 1 BLK 000-10-3 GND 16 AWG GXL 2 WHT 071-12-2 LH...

Page 260 - Figure 10-11 Cab Roof Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-40 Figure 10-11 Cab Roof Harness 1 X223 2 X298 3 LB238+ LB238- 4 GD237 5 LB239 6 LB239-G 7 MS242-BRN 8 9 MS242-GRY WH240-W 10 MS243+ 12 WH240-G 11 MS243- 13 WH241-P 14 WH241-W 15 WH241-G 16 17 MS244- 18 MS244+ X223 CONN POS WIRE COLOR WIRE LABEL GAUGE JACKE...

Page 262 - Figure 10-12 Roof Worklight Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-42 Figure 10-12 Roof Worklight Harness LB106 LB105 X104 MS30 X103 X22 X106 X105 X104 MS109 X103 X22 1 2 2 3 3 4 101 102 102 102 102 103 X22 CONN POS WIRE DESIGNATION COLOR GAUGE TYPE 1 051-6 BLU 16 AWG GXL 2 000-8-3 BLK 16 AWG GXL 3 051-7 BLU 16 AWG GXL 4 0...

Page 264 - Figure 10-13 Boom Worklight Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-44 Figure 10-13 Boom Worklight Harness PAL46 8 1 1 2 3 4 3 4 X88 S91 S95 LB74 LB73

Page 265 - CONNECTOR

ELECTRICAL 31200725 G5-18A, 2505H, 25.5 10-45 Figure 10-13 Boom Worklight Harness Item Part Number Qty. Description Rev. 1001080656 1 BOOM WORKLIGHT HARNESS, (includes all items) C 1 4460897 1 CONNECTOR 2 80604017 1 WEDGE LOCK 3 4461115 2 CONNECTOR 4 1001103564 2 TERMINAL

Page 266 - Figure 10-14 Beacon Worklight Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-46 Figure 10-14 Beacon Worklight Harness 1 MS157 2 X298 X22 CONN POS WIRE DESIGNATIONCOLOR GAUGE TYPE 12345 072-1 BLU 16 AWG GXL 6 000-8-1 BLK 16 AWG GXL MS157 CONN POS WIRE DESIGNATIONCOLOR GAUGE TYPE 1 072-1 BLU 16 AWG GXL 2 000-8-1 BLK 16 AWG GXL PY9070

Page 268 - Figure 10-15 Boom Aux Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-48 Figure 10-15 Boom Aux Harness PAP17120 1 2 X1 X2

Page 270 - Figure 10-16 LSI Boom Sensor Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-50 Figure 10-16 LSI Boom Sensor Harness 1 X160 2 SN44 P 9080 Y 3 SN178 X160 CONN POS WIRE DESIGNATION COLOR GAUGE TYPE 1 062-23 YEL 16 AWG GXL 2 000-10-5 BLK 16 AWG GXL 3 081-1 WHT 16 AWG GXL 4 062-22 YEL 16 AWG GXL 5 000-10-6 BLK 16 AWG GXL 6 081-2 WHT 16 ...

Page 272 - Figure 10-17 Ignition Switch Jumper Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-52 Figure 10-17 Ignition Switch Jumper Harness 1 SW18 2 SW18_B 2 SW18_S 2 SW18_F 2 SW18_I SW18_S CONN POS WIRE DESIGNATION COLORGAUGE TYPE 1 F ORG 16 AWG GXL 1 S GRY 16 AWG GXL SW18_B CONN POS WIRE DESIGNATION COLORGAUGE TYPE 1 B RED 16 AWG GXL 1 I YEL 16 A...

Page 274 - Figure 10-18 Mode Select Harness

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-54 Figure 10-18 Mode Select Harness X27 CONN POS WIRE DESIGNATION COLORGAUGE TYPE 1 025-2 GRN 16 AWG GXL 2 026-4 GRN 16 AWG GXL 3 070-1-22 BLU 16 AWG GXL 4 014-1 GRN 16 AWG GXL 5 026-5 GRN 16 AWG GXL 6 062-3-3 YEL 16 AWG GXL 7 000-4-13 BLK 16 AWG GXL 8 055-...

Page 276 - Figure 10-19 Heater Jumper Harness; TO HVAC FAN

ELECTRICAL G5-18A, 2505H, 25.5 31200725 10-56 Figure 10-19 Heater Jumper Harness 1 2 WH39-F X39-F WH39-F CONN POS W I RE W I RE DES I GNAT I ON DES I GNAT I ON COLOR GAUGE TYPE 1 073-3 YEL 14 AWG GXL 2 000-7-1 BLK 14 AWG GXL 3 073-1 ORG 14 AWG GXL 4 073-2 RED 14 AWG GXL X39-F CONN POS W I RE W I RE ...

Page 279 - DECALS

Page 284 - universal quick coupler); HOMOLOGATION PLATE INSTALLATION,

DECALS G5-18A, 2505H, 25.5 31200725 11-6 1001126685 1 CAPACITY CHART BOOKLET, METRIC UNIT, (ANSI) , (G5-18A) , (use with universal quick coupler) A 1001144379 1 HOMOLOGATION PLATE INSTALLATION, (2505H, 25.5 - Germany) , (includes items 701 & 702) A 601 2080057 4 FASTENER 602 1001138051 1 HOMOLOG...

Page 286 - Figure 11-2 Boom Decals

DECALS G5-18A, 2505H, 25.5 31200725 11-8 Figure 11-2 Boom Decals 15 15 B A 358 316 13 6 220 104 405 405 411 412 PY8720 A VIEW A-A A

Page 289 - RECOMMENDED SPARE PARTS

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...

Page 290 - Electrical; Exterior Door Key; Part Number

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For furt...

Page 291 - PART NUMBER INDEX; SECTION 13 PART NUMBER INDEX

PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page Part Number 31200725 G5-18A, 2505H, 25.5 13-1 SECTION 13 PART NUMBER INDEX 0100011 2-3, 2-7, 6-19, 6-23, 7-5, 8-27, 8-29 0100071 ........................... 1-40100090 ................ 1-10, 4-110100093 ..........................

Page 302 - JLG Worldwide Locations; JLG Drive

JLG Worldwide Locations An Oshkosh Corporation Company www.jlg.com 31200839 31200725 JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 2 65811111Fax: +61 2 65813058 JLG Latino Americana Ltda.Rua Antonia Martins Luiz, 580Distrito Industrial João Narez...