Jlg 4017 Operator Manual- Manuals

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Table of Contents i 3121857 TABLE OF CONTENTS Revision LogRead This First Operator Qualifications ...................................................... bModifications ...................................................................... bOther Publications Available ..................................

Table of Contents ii 3121857 2.7 Mirrors & Windows ............................................................ 2-30 Cab Door Window ........................................................ 2-30Rear Window ................................................................ 2-30Mirrors ................

Table of Contents iii 3121857 Moving Longer Distances ............................................... 5-1 5.2 Emergency Lowering of Boom ............................................. 5-2 Electronic Control Unit Failure ........................................ 5-2Engine Failure .........................

Section 1 - General Safety Practices 1-1 3121857 SECTION 1 - GENERAL SAFETY PRACTICES 1.1 GENERAL PRECAUTIONS 1.2 HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury....

Section 1 - General Safety Practices 1-2 3121857 1.3 OPERATION SAFETY Electrical Hazards • This machine is not insulated and does not provide protection from contact or being near electrical current. • NEVER operate the telehandler in an area where overhead power lines, overhead or underground cable...

Section 1 - General Safety Practices 1-3 3121857 Tip Over Hazard • Never use an attachment without the appropriate JLG supplied capacity chart installed on the telehandler. • DO NOT exceed rated lift capacity. • Be sure that the ground conditions are able to support the machine. • DO NOT drive with ...

Section 1 - General Safety Practices 1-4 3121857 • DO NOT level machine with boom/attachment above 1,2 m (4 ft). • Carry load as low as possible. Tether suspended loads to restrict movement. • Understand how to properly use the capacity charts located in cab (see page 4-3). • Weight of all rigging (...

Section 1 - General Safety Practices 1-5 3121857 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. • Always ...

Section 1 - General Safety Practices 1-6 3121857 Travel Hazard • Steering characteristics differ between 4-Wheel Steer & Pivot Steer telehandlers as shown above. Identify the telehandler you are operating & others on thejobsite. • Ensure that adequate clearance is provided between both rear ...

Section 1 - General Safety Practices 1-7 3121857 Load Falling Hazard • Never suspend load from forks or other parts of carriage. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible. OW0130

Section 1 - General Safety Practices 1-8 3121857 Lifting Personnel • When lifting personnel, USE ONLY a JLG manufactured personnel work platform, with proper capacity chart displayed in the cab. • DO NOT drive machine from cab when personnel are in platform. • DO NOT use the personnel work platform ...

Section 1 - General Safety Practices 1-9 3121857 Preparation and Setup 1. Check to ensure the personnel platform is securely attached at the Quick Switch™ . Follow installation procedure on page 4-7. 2. Ensure the telehandler is on a firm surface and is level. 3. Engage the park brake. Blocking the ...

Section 1 - General Safety Practices 1-10 3121857 Driving Hazards On Slopes To maintain sufficient traction and braking capabilities, travel on slopes as follows: 1. When unloaded, the rear of the machine is the “heavy end.” Drive with forks pointed downhill. 2. When loaded, the front of the machine...

Section 1 - General Safety Practices 1-11 3121857 Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. • Stay clear of moving parts while engine is running. • Keep clear of steering tires and frame or other objects. • Keep clear from under boom. OW0210 OW0...

Section 1 - General Safety Practices 1-12 3121857 • Keep clear of boom holes. • Keep arms and hands clear of attachment tilt cylinder. • Keep hands and fingers clear of carriage and forks. • Keep others away while operating. OW0240 OW0250 OW0260 OW0960

Section 1 - General Safety Practices 1-13 3121857 Fall Hazard • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steeringwheel when mounting or dismounting the machine. • DO NOT get off the machine until ...

Section 1 - General Safety Practices 1-14 3121857 Chemical Hazards Exhaust Fumes • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system a...

Section 2 - Pre-Operation and Controls 2-1 3121857 SECTION 2 - PRE-OPERATION AND CONTROLS 2.1 PRE-OPERATION CHECKS & INSPECTION Note: Complete all required maintenance before operating unit. Walk around inspection must be performed at beginning of each work shift or ateach change of operator. En...

Section 2 - Pre-Operation and Controls 2-2 3121857 Begin your walk-around inspection at item 1, as noted below. Continue to your right(counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missingparts, that they ar...

Section 2 - Pre-Operation and Controls 2-3 3121857 3. Left Outrigger - Pins secure; hydraulic hoses & cylinder undamaged, not leaking. 4. Front Axle - Steer cylinders undamaged, not leaking; pivot pins secure; hydraulic hoses undamaged, not leaking. 5. Wheel/Tire Assembly - No loose or missing l...

Section 2 - Pre-Operation and Controls 2-4 3121857 2.2 SAFETY DECALS Ensure all DANGER , WARNING , CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required. O Z 0860 8 00 5869 A A 8 00 56 1 7 8 00 8657 8 00 8657 8 00 56 1 6 8 00 567 0 8 00 5...

Section 2 - Pre-Operation and Controls 2-7 3121857 2.3 OPERATOR CAB The telehandler is equipped with an enclosed FOPS/ROPS cab. WARNING Never operate telehandler unless the overhead guard and cab structure are ingood condition. Any modification to this machine must be approved by JLG toassure compli...

Section 2 - Pre-Operation and Controls 2-8 3121857 2.4 CONTROLS 1. Parking Brake: See page 2-17 for details. 2. Accelerator Pedal: Pressing down the pedal increase engine and hydraulic speed. 3. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed. 4. Steering Column ...

Section 2 - Pre-Operation and Controls 2-10 3121857 Instrument Panel 1. Steer Mode Selection LED lit while activated. Blinks during change to another steer mode.See page 2-27 for details. 2. C Key Returns user interface one level during navigation and deletes user inputs. 3. Up/Down Arrows Scroll up...

Section 2 - Pre-Operation and Controls 2-12 3121857 Display Screen The display screen consists of five sections: 1. Speed Indicator (km/h) 2. Symbol Display 3. Engine Speed Indicator (rpm) 4. Operating Hours Indicator (Bh) 5. Boom Angle, Aux Hydraulic and Common Message Display Symbol Display (Secti...

Section 2 - Pre-Operation and Controls 2-15 3121857 Anti Theft Device Machines equipped with an anti theft device require entering a numeric code foroperation to prevent unauthorized use. Use the arrow buttons in conjunction with theOK button to enter the code at startup. Activating/Deactivating the...

Section 2 - Pre-Operation and Controls 2-16 3121857 Ignition • Position 0 - Engine off • Position 1 - Engine preheat at temperature below 0°C. Wait until icon on display screen goes out. • Position 2 - Prohibits rotating key switch to position 3 in the event the engine does not start. Rotate the key...

Section 2 - Pre-Operation and Controls 2-17 3121857 Park Brake • The Park Brake Lever ( 4 ) controls the application and release of the park brake. • Pull back to activate. • Push forward to deactivate. Parking Procedure 1. Using service brake, stop telehandler in an appropriate parking area. 2. Fol...

Section 2 - Pre-Operation and Controls 2-18 3121857 Transmission Control Direction of Travel Selection • This lever ( 1 ) engages forward or reverse travel. Push lever forward ( 2 ) for forward travel; pull lever rearward ( 3 ) for reverse travel. Move lever to centered position for ‘Neutral’. • For...

Section 2 - Pre-Operation and Controls 2-20 3121857 Wiper, Lights and Turn Signal Control Lever 1. Flash-to-Pass: Pull the lever back completely. The high beam indicator will light. 2. High/Low Beam: With the lights on, pull the lever to switch to high or low beam. The high beam indicator will light...

Section 2 - Pre-Operation and Controls 2-21 3121857 Steering Column Adjuster • Follow “Shut-Down Procedure” on page 3-4. • Loosen the knob ( 8 ). • Place the steering column in the desired position. • Retighten the knob. WARNING TIP OVER/CRUSH HAZARD . Bring telehandler to a complete stop and shutdo...

Section 2 - Pre-Operation and Controls 2-22 3121857 Joystick The joystick ( 1 ) controls the boom, attachment and outrigger functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom; move joystick left to retract boom. • ...

Section 2 - Pre-Operation and Controls 2-23 3121857 Attachment Functions • Attachment tilt is control by the rocker switch ( 2 ). Push the rocker switch up to tilt attachment forward (down); push the rocker switch down to tilt attachment back(up). • Auxiliary Hydraulics (optional) button ( 6 ) contr...

Section 2 - Pre-Operation and Controls 2-25 3121857 Control & Indicator Console Controls and indicates the electrical accessories of the telehandler. 4. High Beam Indicator: Illuminates when high beam lights are on. 5. Battery Charge Indicator: Illuminates when battery is at low charge. 6. Teleh...

Section 2 - Pre-Operation and Controls 2-26 3121857 Heater and Air Conditioner (optional) Controls 1. Fan Speed: 3-position rotary switch for heater and air conditioner. 2. Temperature Control: Adjustable rotary switch. 3. Air Conditioner (optional): On/Off switch. 4. Recirculate (optional): On/Off ...

Section 2 - Pre-Operation and Controls 2-27 3121857 2.5 STEER MODES Stop the telehandler before changing steering modes. An LED will indicate thesteering mode selected. All-Wheel Steer Front-Wheel Steer Note: This mode is required for travel on public roads. Crab Steer O Z 0180 C O Z 0190 C O Z 0200...

Section 2 - Pre-Operation and Controls 2-28 3121857 2.6 OPERATOR SEAT Adjustments Prior to starting the engine adjust seat for position and comfort as follows: Fore/Aft Use the handle ( 1 ) to move seat fore and aft. Height Use the knob ( 2 ) to adjust the height of the seat. Suspension Use the knob...

Section 2 - Pre-Operation and Controls 2-29 3121857 Seat Belt Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckl...

Section 2 - Pre-Operation and Controls 2-30 3121857 2.7 MIRRORS & WINDOWS Keep all windows and mirrors clean and unobstructed. Cab Door Window • During operation the window must either be latched open or closed. • Open the cab door window ( 1 ) and secure it in the latch. • Press the release but...

Section 2 - Pre-Operation and Controls 2-31 3121857 Mirrors • Adjust mirrors ( 5 ) as required for maximum visibility, before and during operation. 5 O Z 0820

Section 2 - Pre-Operation and Controls 2-32 3121857 2.8 HOOD • To close the hood, slide the gas cylinder lock ( 1 ) to one side. • Close and secure the hood.

Section 3 - Operation 3-1 3121857 SECTION 3 - OPERATION 3.1 WARM-UP AND OPERATIONAL CHECKS This section outlines the checks to be performed at the beginning of each work shiftor at each change of operator. During warm-up period, check: 1. Heater, defroster and windshield wiper (if equipped). 2. Chec...

Section 3 - Operation 3-2 3121857 3.2 ENGINE Starting the Engine This machine can be operated in temperatures of -20°C to 40°C (0°F to 104°F).Consult JLG for operation outside this range. 1. If equipped, turn on the battery disconnect switch located in engine compartment. 2. Make sure all controls a...

Section 3 - Operation 3-3 3121857 Battery Boosted Starting If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. • Connect the opposite end of positive (+) jumper c...

Section 3 - Operation 3-4 3121857 Normal Engine Operation • Observe gauges and display screen frequently to be sure all engine systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down proce...

Section 3 - Operation 3-5 3121857 3.3 OPERATING WITH A LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with thesupplier of the material. • Know the rated load capacities (refer t...

Section 3 - Operation 3-6 3121857 Transporting The Load After engaging the load and resting it against the backrest, tilt the load back toposition it for travel. Travel in accordance with the requirements set forth in Section1 - General Safety Practices and Section 4 - Attachments. Leveling Procedur...

Section 3 - Operation 3-7 3121857 Placing The Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart (see page 4-3) to determine safe boom extension range. • Alig...

Section 3 - Operation 3-8 3121857 3.4 ROAD OPERATION 1. Preparation a. Empty bucket. b. Remove any large amounts of dirt from machine c. Check lights and mirrors and adjust if necessary. d. Safety equipment to be carried: Warning Triangle, First Aid Kit and Chock. 2. Lower boom. Front edge of attach...

Section 3 - Operation 3-9 3121857 3.5 LOADING AND SECURING FOR TRANSPORT 1. Level the telehandler prior to loading. 2. Using a spotter, load the telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all controls...

Section 4 - Attachments 4-1 3121857 SECTION 4 - ATTACHMENTS 4.1 APPROVED ATTACHMENTS To determine if an attachment is approved for use on the specific telehandler you areusing, perform the following prior to installation. • The attachment model/option number on the attachment identification plate mu...

Section 4 - Attachments 4-2 3121857 4.3 TELEHANDLER/ATTACHMENT/FORK CAPACITY Prior to installing the attachment verify it is approved and the telehandler is equippedwith the proper capacity chart. See “Approved Attachments” on page 4-1. To determine the maximum capacity of the telehandler and attach...

Section 4 - Attachments 4-3 3121857 4.4 USE OF THE CAPACITY CHART To properly use the capacity chart (see page 4-4), the operator must first determineand/or have the following: 1. A JLG approved attachment. See “Approved Attachments” on page 4-1. 2. The proper Capacity Chart. 3. Weight of the load b...

Section 4 - Attachments 4-4 3121857 Sample Capacity Chart Note: This is a sample capacity chart only ! DO NOT use this chart, use the one located in your operator cab. WARNING TIP OVER HAZARD. All loads shown on rated capacity chart are based on machine being on firm ground with frame level (see pag...

Section 4 - Attachments 4-5 3121857 To identify the proper capacity chart, refer to the following icons which may belocated on the capacity chart. • Use when lifting a load with outriggers up. • Use when lifting a load with outriggers down. • Use for any forward movement (1 to 80 in) of the transfer...

Section 4 - Attachments 4-6 3121857 Example A contractor owns a model xxxx telehandler with a fork carriage. He knows thisattachment may be used with his model since: • The attachment model/option number, matches the attachment number on the capacity chart. • The capacity chart is clearly marked for...

Section 4 - Attachments 4-7 3121857 4.5 ATTACHMENT INSTALLATION 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin (mechanical quick-switch only) 6. Quick-Switch device (attachment tilt control in cab, see page 2-22 for details) WARNING CRUSH HAZARD. Always be certa...

Section 4 - Attachments 4-8 3121857 Mechanical Quick-Switch Device This installation procedure is designed for one-person operation. 1. Retract quick-switch device to provide clearance. Check to be sure lock pin and retainer pin is out. 2. Align attachment pin with recess in attachment. Raise boom s...

Section 4 - Attachments 4-9 3121857 Hydraulic Quick-Switch Device This installation procedure is designed for one-person operation. 1. Retract quick-switch device to provide clearance. Check to be sure lock pin is disengaged. 2. Align attachment pin with recess in attachment. Raise boom slightly to ...

Section 4 - Attachments 4-10 3121857 Hydraulic Operated Attachment 1. Install attachment (see page 4-8 or 4-9). 2. Lower attachment to ground. Set parking brake, shut off engine and turn key back to the "ON" position. 3. Relieve pressure in the hydraulic system by actuating the joystick ( 1 ...

Section 4 - Attachments 4-11 3121857 4.6 ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two differentmethods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of for...

Section 4 - Attachments 4-12 3121857 Carriage w/Forks P/N Description Weight 1170001 Carriage ............................................... 218 kg (481 lb) 2340029 Forks 45x125 mm - 4 ton....................... 72 kg (159 lb)2340030 Forks 50x100 mm - 4 ton.................... 64,1 kg (141 lb) Use ...

Section 4 - Attachments 4-13 3121857 Truss Boom P/N Description Weight 0240110 Truss Boom 3,6 m - 650 kg ................. 205 kg (452 lb)0240063 Truss Boom 3,4 m - 1000 kg ............... 250 kg (551 lb) Use Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/A...

Section 4 - Attachments 4-14 3121857 Side Shift Carriage P/N Description Weight 1170002 Side Shift Carriage............................ 410,6 kg (905 lb)2340029 Forks 45x125 mm - 4 ton ....................... 72 kg (159 lb)2340030 Forks 50x100 mm - 4 ton .................... 64,1 kg (141 lb) Use Sid...

Section 4 - Attachments 4-15 3121857 To Side Shift: Use the button ( 3 ) to select the auxiliary hydraulic circuit. While pressing and holding the joystick button ( 4 ), move the joystick to the left ( 5 ) to shift forks left or move the joystick to the right ( 6 ) to shift forks right. Installation...

Section 4 - Attachments 4-16 3121857 Bucket P/N Description Weight 1001145722 Bucket 0,51 m 3 (AUS) .................... 234 kg (516 lb) 4805670 Bucket 0,8 m 3 ................................. 370 kg (816 lb) 1001145724 Bucket 1,0 m 3 (AUS) ...................... 435 kg (959 lb) 4802100 Bucket 1,0 ...

Section 4 - Attachments 4-17 3121857 Equipment Damage Precautions • Drive into stockpile smoothly with boom fully retracted to load bucket. Loading bucket with boom extended could damage boom or extension chains/cables. Donot corner-load bucket. • Distribute material evenly within the bucket. Bucket...

Section 4 - Attachments 4-18 3121857 Fork Extension P/N Description Weight 2340034 Fork Extension 2 m ...................... 44,1 kg (97 lb) each Use Carriage Attachment Capacity Chart To determine maximum capacity of the carriage, refer to “Telehandler/Attachment/ Fork Capacity” on page 4-2. The ma...

Section 4 - Attachments 4-19 3121857 Equipment Damage Precautions • Inspect the fork extension at the beginning of each work shift for wear or damage. • The heavy part of the load must be against the carriage backrest. • Do not place the center of gravity of the load in front of the tip of the suppo...

Section 4 - Attachments 4-20 3121857 Fork Hook P/N Description Weight 2700097 Fork Hook 4 ton .................................... 33,6 kg (74 lb) Use Fork Hook Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/Fork Capacity” on page 4-2. Suspend loads in acco...

Section 5 - Emergency Procedures 5-1 3121857 SECTION 5 - EMERGENCY PROCEDURES 5.1 TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under itsown power. • Before moving the telehandler, read all of the following information to understand options available. Th...

Section 5 - Emergency Procedures 5-2 3121857 5.2 EMERGENCY LOWERING OF BOOM Valve Layout Cylinder/Function A B Lift Cylinder: Raise Lower Extend/Retract Cylinder: Extend Retract Tilt Cylinder: Up Down Auxiliary HydraulicsSway Cylinder: Left Right Right Outrigger: Down Up Left Outrigger: Down Up Elec...

Section 5 - Emergency Procedures 5-3 3121857 Engine Failure If the telehandler’s engine fails, the boom can be retracted then lowered manually. Retract boom before lowering. If boom will not retract, use capacity chart todetermine if lowering load without retracting boom will exceed machine capacity...

Section 5 - Emergency Procedures 5-4 3121857 Lowering Boom 6. Locate the valve ( 5 ) on the lift cylinder. Measure the height of the small bolt. Remove the bolt. Remove the jam nut from the bolt. Reinstall the bolt until it bottoms out. 7. Retrieve the handle located in the operator’s cab toolbox. I...

Section 5 - Emergency Procedures 5-5 3121857 5.3 CAB EMERGENCY EXIT • In an emergency the rear window can be used to exit the telehandler. • Remove the latch pin ( 1 ). The window is then free to swing open. O Z 0240 1

Section 6 - Lubrication & Maintenance 6-1 3121857 SECTION 6 - LUBRICATION & MAINTENANCE 6.1 INTRODUCTION Service the product in accordance with the maintenance schedule on the followingpages. Service intervals are based on machine usage of 1500 hours annually. Use of yourproduct may vary sig...

Section 6 - Lubrication & Maintenance 6-2 3121857 6.2 GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the “Shut-Down Procedure” on page 3-4 unless otherwise instructed. Ensure telehandler is level for proper fluid readings. • Clean lubri...

Section 6 - Lubrication & Maintenance 6-3 3121857 6.3 SERVICE & MAINTENANCE SCHEDULES 8& 1st 50 Hour Maintenance Schedule O Z 0301 Check W heel Lug Nut Torque LB/ FT (N m ) Change Axle O il Change W heel End O il 5 0 1 st Check Boom Chain Tension Change Engine O il & Filter Change Tr...

Section 6 - Lubrication & Maintenance 6-7 3121857 50 Hour Lubrication Schedule

Section 6 - Lubrication & Maintenance 6-8 3121857 6.5 OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A. Fuel Level Check 1. Check fuel gauge ( 1 ) located on instrument panel in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 3-4. 3. Open the rear access d...

Section 6 - Lubrication & Maintenance 6-10 3121857 Air Intake System A. Air Filter Restriction Indicator Check 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Locate air cleaner ( 1 ) and check restriction indicator ( 2 ). If red band is visible, filter(s) must be repl...

Section 6 - Lubrication & Maintenance 6-12 3121857 Engine Oil A. Engine Oil Level Check 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Remove dipstick ( 1 ) and check oil mark. The oil should be between the full ( 2 ) and add ( 3 ) marks within the crosshatched area o...

Section 6 - Lubrication & Maintenance 6-13 3121857 Hydraulic Oil A. Hydraulic Oil Level Check 1. Be sure all cylinders are fully retracted and machine is level. 2. Perform “Shut-Down Procedure” on page 3-4. 3. Check level of hydraulic oil at the sight gauge ( 6 ) on the hydraulic tank ( 5 ). The...

Section 6 - Lubrication & Maintenance 6-14 3121857 Tires A. Tire Air Pressure Check 1. Perform “Shut-Down Procedure” on page 3-4. 2. Remove valve stem cap. 3. Check tire pressure using a good quality gauge. 4. Add air if required. 405/70-24 ..........................................................

Section 6 - Lubrication & Maintenance 6-15 3121857 Brake System A. Brake Fluid Level Check 1. Perform “Shut-Down Procedure” on page 3-4. 2. The brake fluid level should be between the MIN and MAX marks on the reservoir. 3. If brake fluid level is low, add fluid as needed ( 1 ). Note: All other w...

Section 6 - Lubrication & Maintenance 6-16 3121857 Transmission Oil A. Transmission Oil Level Check 1. Apply park brake, shift transmission to "Neutral" and lower forks or attachment to the ground. 2. Check transmission oil level with engine at idle and oil at normal operating temperatur...

Section 6 - Lubrication & Maintenance 6-17 3121857 Engine Cooling System A. Engine Coolant Level Check 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Check coolant level in radiator. When coolant is cool, remove cap. ( 3 ) 4. If coolant is low, add coolant (50/50 mixt...

Section 6 - Lubrication & Maintenance 6-18 3121857 Battery A. Battery Check 1. Perform “Shut-Down Procedure” on page 3-4. 2. Open the engine cover. 3. Wearing eye protection, visually inspect the battery ( 1 ). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged...

Section 7 - Additional Checks 7-1 3121857 SECTION 7 - ADDITIONAL CHECKS 7.1 LOAD MOMENT INDICATOR TEST The Load Moment Indicator (LMI) is intended to continuously monitor the forwardstability of the telehandler. To check this feature, perform the following: 1. Fully retract and level boom, with no l...

Section 8 - Specifications 8-1 3121857 SECTION 8 - SPECIFICATIONS 8.1 PRODUCT SPECIFICATIONS Fluid & Lubrication Capacities Engine Crankcase Oil Capacity with Filter Change .......................................................... 8,5 liters (9 quarts) Type of Oil .................................

Section 8 - Specifications 8-2 3121857 Axles Differential Housing Capacity (Front Axle) .................................... 8 liters (8.5 quarts) Differential Housing Capacity (Rear Axle) .................................. 7,3 liters (7.8 quarts) Wheel End Capacity (Front Axle) .......................

Section 8 - Specifications 8-3 3121857 Frame Leveling............................................................................................ 9 degrees Dimensions Overall Height................................................................................ 2.520 mm (99.2 in) Overall Width ........

Index 1 3121857 A Additional Checks............................. 7-1 Adjusting/Moving Forks .................. 4-11 Air Cleaner ..................................... 6-10 Air Conditioner Controls ................. 2-26 Air Pressure...................................... 8-2 Anti Theft Device ...........

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: +61 2 65811111Fax: +61 2 6...