Jlg 20DVSP (3121839) Parts Manual- Manuals
Jlg 20DVSP (3121839) Parts Manual– User Manual in PDF format online.
Manuals:
User Manual Jlg 20DVSP (3121839) Parts Manual
Summary
3121839 15DVL 15DVSP 20DVL 20DVSP A REVISION LOG October 15, 2001 - Original Issue of Manual (Manual edited to B/M 0010581) March 15, 2002 - Revised Manual (Manual edited to B/M 0010581 - Rev 7) May 30, 2002 - Revised Manual (Manual edited to B/M 0010581 - Rev 10) January 8, 2003 - Added 20DVSP Febr...
3121839 15DVL 15DVSP 20DVL 20DVSP i TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271) . . . . . . . . . . 1-2 1-2...
ii 15DVL 15DVSP 20DVL 20DVSP 3121839 FIGURE NO. TITLE PAGE NO. TABLE OF CONTENTS SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
1-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271) 5 25 32 33 27 37 25 13 2 38 3 7 7 29 29 15 8 22 36 27 16 7 23 30 21 14 19 26 14 17 4 24 7 7 20 12 31 5 25 6 25 13 18 31 25 101 102 103 5 5 25 25 9 NOTE: DRIVE MOTOR COVER (ITEM 9...
3121839 15DVL 15DVSP 20DVL 20DVSP 1-3 SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (PRIOR TO S/N 5271) ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. BASE ASSEMBLY OPTIONS: 0271258 Ref. Base Assembly - (Standard) J 0272776 Ref. Base Assembly - (Rubber Tires) A 0272981 Ref. Base Ass...
1-4 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 1 BASE 35 0100035 A/R Loctite #222 (Not Shown) 36 3900249 4 Setscrew 37 4300154 2 Stud 3/8”-16NC x 2” 38 Plate, Shim Options: 4070547 4 Standard / Rubber Tires Not Used 0 Rubber Tires - Rear Only 39 Shim, Caster Options: Not Used Standard / Rubber Tires ...
1-8 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 1 BASE 33 0641606 1 Bolt 3/8”-16NC x 3/4” 34 4240127 2 Tie-Strap (Not Shown - Located at Motors) 35 0100035 A/R Loctite #222 (Not Shown) 36 3900249 4 Setscrew 37 4300154 2 Stud 3/8”-16NC x 2” 38 Not Used 39 1 Drive Motor Frame Assembly Options: (See Figu...
1-12 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 1 BASE 1400126 Ref. TORQUE LIMITER CLUTCH ASSEMBLY C 101 7023351 1 Hub 102 7023352 1 Chain 103 7023353 1 Sprocket 104 7023354 1 Bushing 105 7023355 2 Facing, Friction 106 7023356 1 Plate, Pressure 107 7023357 3 Disc, Spring 108 7023358 1 Lockwasher, Tab...
1-14 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 1 BASE FIGURE 1-4.DRIVE ASSEMBLY (S/N 5271 TO PRESENT) DETAIL OF ITEM 7 109 101 107 102 103 104 110 111 105 106 108 18 17 19 16 15 14 13 12 11 9 8 7 6 5 4 3 3A 3A
1-22 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 1 BASE FIGURE 1-7. MAST AND BATTERY BOX INSTALLATION 3 11 6 6 2 9 8 1 7 9 8 1 7
3121839 15DVL 15DVSP 20DVL 20DVSP 1-23 SECTION 1 BASE FIGURE 1-7. MAST AND BATTERY BOX INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. MAST SUPPORT INSTALLATION 0271259 Ref. 15DVL/15DVSP D 0271260 Ref. 20DVL/20DVSP D 0273323 Ref. 15DVSP (No Lanyard Attach Point) A 0273322 Ref. 20DVSP (No ...
2-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 2 CONTROLS FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS 105 108 302 303 304 106 108 201 202 203 101 102 107 6 2 8 103 104 301 7 402 403 404 405
2-4 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 2 CONTROLS Ref. GROUND CONTROL MODULE COMPONENTS OPTIONS: 1600335 Module with Key 1600329 Module, Keyless 401 70000087 1 Cable, P & G Software Upgrade (Not Shown) 402 7024428 1 Switch, Emergency Stop 403 1 Switch Options: 7024430 Selector Switch Asse...
2-12 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 2 CONTROLS 0271962 Ref. 12FT LIMITER SWITCH INSTALLATION (15DVSP OPTION) B 201 3572511 1 Plate, Proximity Switch Mounting 202 3900205 2 Screw #10-24NC x 5/8” 203 3911020 2 Screw #10-24NC x 1 1/4” 204 1 Shim Options: 4071043 Prior to S/N 4670 4071058 S/N...
2-16 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION 10 108 9 107 15 14 17 18 19 20 TO MODULE 106 103 102 13 7 4 2 11 105 112 16 110 113 12 2 6 111 116 115 114 109 16 2 4 13 2 4 13 104 24 3 5 23 22 19 8 21 PRIOR TO S/N 7616 5 8 S/N 7616 TO PR...
3121839 15DVL 15DVSP 20DVL 20DVSP 2-17 SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. Ref. PLATFORM CONTROLS AND CABLES INSTALLATIONS 0271663 Ref. 15DVSP/20DVSP K 0271273 Ref. 15DVL/20DVL L 1 0100011 A/R Loctite #242 (Not Shown) 2 064...
2-18 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 2 CONTROLS 25 4923316 1 Harness, Platform Control (S/N 7616 to Present) Ref. ACCESSORY OUTLET INSTALLATION 0271291 Ref. 220V/240V (DVL) B 0271794 Ref. 220V/240V (DVSP) C 101 0100035 A/R Loctite #222 (Not Shown) 102 0721006 2 Screw, Countersunk Hex #10-2...
3-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY 49 12 49 52 51 51 47 47 47 3 2 2 3 30 30 40 2 2 71 71 71 37 44 44 45 45 80 311 305 308 309 38 80 64 71 37 37 63 63 30 68 53 32 7 21 11 65 67 22 71 71 81 81 71 20 66 105 108 111 40 11 6 16 16 4 46 28 42 70 9 23 58 57 25 26...
4-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 4 PLATFORM FIGURE 4-1. PLATFORM WITH FRONT SLIDE BAR ENTRY (DVL)
4-22 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 4 PLATFORM 119 4846325 1 Rail 120 2080040 4 Fastener, Huck 121 3520176 1 Plug 122 0962337 2 Bushing, Hinge 123 3422866 2 Pin, Hinge 124 3760448 2 Ring, Snap 125 3520072 2 Plug, Cap 126 4711800 2 Flatwasher 1/2” Narrow 127 4711600 2 Flatwasher 3/8” Narro...
4-26 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 4 PLATFORM FIGURE 4-8. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR
3121839 15DVL 15DVSP 20DVL 20DVSP 4-27 SECTION 4 PLATFORM FIGURE 4-8. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR ITEM # PART NUMBER QTY. DESCRIPTION REV. 0274342 Ref. PLATFORM INSTALLATION - 22” x 25” (56cm x 63.5cm) A 1 0641408 8 Bolt, 1/4”-20NC x 1” 2 0860520 1 Box, Manual Storage 3 1060380...
5-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY 1 2 3 4 5 6 8 9 1 5 1 7 2 0 1 6 10 11 12 13 51
6-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM 10 5 9 4 PUMP REF LIFT CYLINDER REF
7-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL SCHEMATIC
7-4 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION PUMP/ MOTOR SECURITY LOCK GROUND CONTROL STATION BATTERIES FUSE ALARM HORN RIGHTDRIVEMOTOR BEACONLIGHT (BASE) BEACON LIGHT(MAST) TRACTIONMODULE AUX 1 OUTPUT POWER 12 13 305 305 8 B + B + B B 9 1...
7-6 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 7 ELECTRICAL FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION REV. 0271263 Ref. ELECTRICAL SYSTEM INSTALLATION E 1 Not Used 2 0100048 A/R Grease, Dialectric (Not Shown) (Prior to S/N 4660) 3 0100051 A/R Grease, Battery T...
7-8 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 7 ELECTRICAL 4460226 2 Socket, Female 209H 7024302 1 Connector, Female - 4 Position (15DVSP) (Clipper CL1M1102) 70001799 3 Pin, Male (Clipper CM16PC10MQ) 209I 4460424 1 Connector - 2 Position 4460227 2 Pin, Male 209J 7027739 1 Junction Box 7020093 4 Scre...
3121839 15DVL 15DVSP 20DVL 20DVSP 7-9 SECTION 7 ELECTRICAL 307B 1060948 A/R Cable, Electrical - 12/3 307C 1 Cover, Receptacle Options: 4060700 120V 4060092 240V 307D 4460023 1 Connector, Strain Relief 307E 1 Receptacle, Female Options: 4460346 120V 4460125 240V 307F 1 Plug, Male Options: 4460549 120...
8-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (PRIOR TO S/N 6121)
3121839 15DVL 15DVSP 20DVL 20DVSP 9-1 SECTION 9 RECOMMENDED SERVICE PARTS STOCK DVL/DVSP SERIES The following list will service one machine (built to current production per date on the front cover) with emergency repairparts which can be installed in the field. Parts from the list should be replaced...
3121839 15DVL 15DVSP 20DVL 20DVSP 10-1 SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV...
10-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV...
Page Part Number Page Part Number Page Part Number Page Part Number 3121839 15DVL 15DVSP 20DVL 20DVSP 11-1 SECTION 11 PART NUMBER INDEX 0100011 1-3, 1-7, 1-11, 1-15, 1-23, 2-3, 2-17, 2-23, 3-3, 4-9, 4-13, 4-17, 4-21, 4-29 0100019 ..... 1-11, 1-23, 4-180100035 1-4, 1-8, 2-11, 2-18, 4-25 0100038 ........
Page Part Number Page Part Number Page Part Number Page Part Number 11-2 15DVL 15DVSP 20DVL 20DVSP 3121839 SECTION 11 PART NUMBER INDEX 1271493 ......................... 3-31320043 ....................... 2-171320149 ....................... 2-171380132 .............. 2-17, 4-141400126 ..... 1-11, 1-...
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444Australia +61 2 65 811111 +61 2 65 810122 JLG Latino Americana Ltda.Rua Eng. Carlo...
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