Jackson Tempstar TGP - Manuals

Jackson Tempstar TGP – Manual in PDF format online.

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Manual

Manual Jackson Tempstar TGP

Summary

Page 2 - TABLE OF CONTENTS

GENERAL PAGE Specifications ............................................................................................. 1 INSTALLATION Unpacking................................................................................................... 2 Plumbing Connections...................................

Page 3 - SPECIFICATIONS OF THE TEMPSTAR TGP

1 PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR 57 DISHES PER HOUR 1425 GLASSES PER HOUR 1425 OPERATING CYCLE (SECONDS) WASH TIME 45 RINSE TIME 11 DWELL TIME 2 TOTAL CYCLE TIME 60 TANK CAPACITY (GALLONS) WASH TANK (MINIMUM) 8.0 BOOSTER TANK 3.0 TANK CAPACITY (LITERS) WASH T...

Page 4 - INSTALLATION INSTRUCTIONS

VISUAL INSPECTION: Before installing the unit, check the con- tainer and machine for damage. A damaged container is an indi-cator that there may be some damage to the machine. If there isdamage to both the container and machine, do not throw away thecontainer. The dishmachine has been inspected and ...

Page 5 - GAS CONNECTION; WARNING

It is very important that the type and inlet pressure of the gas used corresponds to the machine data plate. This machine is equippedwith a 1/2” female line for connection of gas. The gas line used should be of the type approved for use with natural gas or propane,depending on the gas selected to be...

Page 6 - OPERATION INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pump intake, and wash tank strainers are in place and is clean. 2. The drain stopper is installed. 3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and...

Page 7 - OVERVIEW OF OPERATION

The Tempstar TGP heating system is designed to heat and maintain the wash tank water temperature at a minimum of 150 °F (65.56 °C) as well as providing a constant 180 °F (82.22 °C) rinse water temperature. Incoming water is supplied at a pressure of20psi and between 70-140 °F (21.11 - 60 °C). Incomi...

Page 9 - THERMOSTAT ADJUSTMENT PROCEDURE

THERMOSTAT ADJUSTMENT PROCEDURE 7 1) Start up unit2) Allow to fill, and start warm-up3) Turn thermostat trim screw Counter Clockwise (CCW) 2 full revolutions4) Allow wash temperature to reach 170 # F on Wash Temperature Gauge 5) Turn thermostat trim screw Clockwise (CW) until flashing Green LED on c...

Page 10 - AUTO-CALIBRATION PROCEDURE

AUTO-CALIBRATION PROCEDURE 8 Model: TEMPSTAR GP, & TEMPSTAR TGP This procedure must be completed every time you replace either a control board or a modulating valve. AUTO - CALIBRATION 1. Turn the unit OFF at the main power switch and let stand for one minute. 2. Remove the lower front panel and...

Page 11 - Testing and Setting the Set Point Temperature

ELECTRONICS CONTROL BOARD (ECB) 9 The Control Board regulates the temperature of the water in the heat exchanger system. This water is also used as the rinse waterfor the rinse cycle of the dishwasher. It does this by regulating the flame of the burner by increasing or decreasing the voltage to them...

Page 12 - TESTING THE THERMISTORS

TESTING THE THERMISTORS 10 There are two thermistors that are used in controlling the temperature of the water in the heat exchanger system. The T- in that sam-ples the temperature of the water going into the heat exchanger and the T-Mid that samples the temperature halfway through the heatexchanger...

Page 13 - CONTROL BOARD LED LIGHT INDICATIONS

CONTROL BOARD LED LIGHT INDICATIONS 11 The Electronic Control Board (ECB) has two LED light indicators that can be seen at its upper left hand corner.The following conditions for each light may be seen during operation of the unit. 1) Green LED is off. A) Dishmachine is turned off, therefore no powe...

Page 14 - TROUBLESHOOTING SECTION

WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. TROUBLESHOOTING SECTION 12 P...

Page 21 - DIMENSIONS; LEGEND

DIMENSIONS 19 LEGEND A - DRAIN 1 1/2” I.P.S. B - WATER INLET 3/4” I.P.S. C - ELECTRICAL CONNECTION D - STANDARD WALL CLEARANCE WITH DISHTABLE IS 4” (10.16cm) E - GAS INLET DIMENSIONS LEGEND LETTER ABCD E F G H I J DIM (IN) 2 1/2”2 1/2” 25 1/4” 28”32” 8” 75” 60 3/4” 17”34” DIM (CM) 6.356.35 64.1471.1...

Page 22 - TABLE DIMENSIONS

TABLE DIMENSIONS 20 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION C OPENING D E A B A C OPENING D C G F (ROLL) A B D C OPENING 25 1/4” 64.14 CM LETTER DIM (IN) DIM (CM) A 4” (MIN. 10.16 (MIN) B 2-1/2” 6.35 C 20-1/2” 52....

Page 23 - MAIN ASSEMBLY; SHOWN

MAIN ASSEMBLY 21 ITEM QTY DESCRIPTION MFG NO. 01 1 Control Box Cover 5700-041-90-72 02 1 Control Box Assembly Refer To Control Box Page 03 1 Front Door 5700-002-21-15 04 1 Left Door Assembly 5700-002-21-31 05 1 Hood Assembly 5700-002-18-75 06 1 Front Panel 5700-002-19-44 07 1 Left Side Panel 5700-03...

Page 24 - CONTROL BOX ASSEMBLY - FRONT VIEW

CONTROL BOX ASSEMBLY - FRONT VIEW 22 ITEM QTY DESCRIPTION MFG NO. 01 1 Control Box Cover Decal 9905-021-91-15 02 1 Rinse Thermometer, 48" Lead 6685-111-68-48 03 1 Power Light (Red) 5945-504-07-18 04 1 Screw, 10-32 X 3/8" Phillips Truss Head 5305-173-12-00 05 1 Delime ( Manual Wash) Switch 59...

Page 25 - CONTROL BOX ASSEMBLY - TOP VIEW

CONTROL BOX ASSEMBLY - TOP VIEW 23 ITEM QTY DESCRIPTION MFG NO. 01 2 Heyco Plug 5975-200-40-00 02 1 Fitting, Co;nduit Non-Metalic, 3/4" x 45 5975-011-47-74 03 1 Ground Lug 5940-200-76-00 04 1 Terminal Block 2 pole 5940-500-09-61 05 1 Contactor, 2 Pole, 220v, 20amp (Wash Motor) 5945-109-03-69 06 ...

Page 26 - HOOD ASSEMBLY

HOOD ASSEMBLY 24 ITEM QTY DESCRIPTION MFG NO. 01 1 Double Door Guide, Left Front 5700-021-33-20 02 1 Double Door Guide, Right Front 5700-021-33-19 03 28 Screw, 1/4"- 20 x 1/2" 5305-274-02-00 03 28 Washer, s/s 1/4" ID 5311-174-01-00 03 28 Locknut, 1/4"- 20 s/s Hex w/Nylon Insert 5310-...

Page 27 - CANTILEVER ARM ASSEMBLY

CANTILEVER ARM ASSEMBLY 25 01 02 03 05 06 07 08 12 11 10 09 04 ITEM QTY DESCRIPTION MFG NO. 01 1 Magnet, Reed Switch 5930-111-51-68 02 1 Door Guide, Right Rear 5700-021-84-70 03 1 Door, Right Side Assembly 5700-002-21-33 04 2 Plug, Cantilever 5340-011-35-00 05 2 Cantilever Arm Connector 5700-011-90-...

Page 28 - TUB ASSEMBLY

TUB ASSEMBLY 26 ITEM QTY DESCRIPTION MFG NO. 01 1 Bracket, Reciculating Pump 5700-002-14-85 02 2 Lock Washer, 5/16" s/s Split Ring 5311-275-01-00 02 2 Bolt, Hex Head 5/16"- 18 X 5/8" 5305-275-09-00 03 1 Pump, Recirculating 220v Assembly 5700-002-17-77 04 1 Bracket, Thermostat 5700-011-73...

Page 31 - INCOMING PLUMBING ASSEMBLY

INCOMING PLUMBING ASSEMBLY 29 11 12 13 15 16 10 09 08 07 17 18 19 20 06 05 04 03 02 01 26 25 24 23 22 21 14

Page 32 - INCOMING PLUMBING PARTS LISTS

INCOMING PLUMBING PARTS LISTS 30 ITEM QTY DESCRIPTION MFG NO. 01 1 Pressure Guage, 0-100 PSI 6685-111-88-34 02 1 Ball Valve, Test Cock, 1/4" Bronze 4810-011-72-67 03 1 Tee, Brass, 3/4 X 3/4 X 1/4 4730-211-04-00 04 1 Pressure Regulator 6685-011-58-22 05 1 Incoming Plumbing Support Bracket 5700-02...

Page 33 - GAS PACK ASSEMBLY

GAS PACK ASSEMBLY 31 ITEM QTY DESCRIPTION MFG NO. 1 Gas Pack (TOWNGAS) 5700-002-19-83 01 1 Hose, Flex Gas s/s Assembly 5700-011-93-95 02a 1 Cover, Electronics Drawer w/Sight Glass 5700-002-18-62 02b 1 Electronics Control Drawer Assembly 5700-002-21-10 03 1 T-Mid Thermister Assembly 5700-002-12-22 04...

Page 36 - STEAM COIL ASSEMBLY

STEAM COIL ASSEMBLY 34 01 02 03 05 06 07 08 10 11 12 13 14 15 16 04 09 17 18

Page 38 - RINSE TANK ASSEMBLY; NOTE

RINSE TANK ASSEMBLY 36 01 02 03 04 05 06 07 08 09-NOTSHOWN NOTE :THESE UNIONS ARE NOT INCLUDED WITHTHIS ASSEMBLY. ITEM QTY DESCRIPTION MFG NO. 1 Rinse Tank Assembly 5700-002-17-80 01 2 Union, Brass (Comes With Incoming Plumbing Assy) 4730-212-05-00 02 2 Nipple, 3/4" X 2" 4730-207-46-00 03 1 ...

Page 39 - ELECTRONIC CONTROL DRAWER COMPONENTS; RED

ELECTRONIC CONTROL DRAWER COMPONENTS 37 RED LED GREENLED 1 2 3 4 5 6 9 7 8 ITEM QTY DESCRIPTION MFG NO. 01 1 Electronic Control Drawer Assembly 5700-002-21-10 02 1 Wiring Harness-Thermistor Cable 5700-002-12-34 03 1 Electronic Control Board (ECB) 6680-002-12-26 04 1 Wiring Harness-DSI Cable 5700-002...

Page 40 - METRIC CONVERSIONS

METRIC CONVERSIONS 38 LENGTH IMPERIAL METRIC 1 INCH 2.54 cm 1 FOOT (12 INCHES) 0.3048 m 1 YARD (3 FEET) 0.9144 m 1 MILE (1760 YARDS) 1.6093 km FLUID CAPACITY IMPERIAL METRIC 1 GALLON (US) 3.785412 L 1 QUART (US) 946.3539 mL 1 PINT (US) 473.1765 mL 1 FLUID OUNCE (US) 29.574 mL SPEED IMPERIAL METRIC 1...