Jackson TEMPSTAR GPX - Manuals

Page 4 - ii; NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL; TEMPSTAR HH GPX

ii NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL TEMPSTAR HH GPX TEMPSTAR GPX = Gas heated, hot water sanitizing, door-type dishmachineTEMPSTAR HH GPX = Gas heated, hot water sanitizing, door-type dishmachine with higher hood Model: Serial No.: Installation Date: Service Rep. Name: Phone No.:

Page 5 - TABLE OF CONTENTS

Section Description Page I. SPECIFICATION INFORMATION Specifications of the Tempstar GPX 2 Specifications of the Tempstar HH GPX 3 Dimensions for the Tempstar GPX 4 Dimensions for the Tempstar HH GPX 5 Table Dimensions 6 II. INSTALLATION/OPERATION INSTRUCTIONS Installation Instructions 8 Electrical ...

Page 6 - SPECIFICATION INFORMATION

Page 7 - SECTION 1: SPECIFICATION INFORMATION

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION SPECIFICATIONS OF THE TEMPSTAR GPX 2 PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR 57 DISHES PER HOUR 1425 GLASSES PER HOUR 1425 OPERATING CYCLE (SECO...

Page 9 - DIMENSIONS FOR TEMPSTAR GPX; LEGEND

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION DIMENSIONS FOR TEMPSTAR GPX A - DRAIN 1 1/2” NPT B - WATER INLET 1/2” NPT C - ELECTRICAL CONNECTION D - STANDARD WALL CLEARANCE WITH DISHTABLE 4” E - OUTLET TO BOOSTER HEATER 3...

Page 10 - DIMENSIONS FOR TEMPSTAR HH GPX

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION DIMENSIONS FOR TEMPSTAR HH GPX 5 LEGEND: A - DRAIN 1 1/2” NPT B - WATER INLET 1/2” NPT C - ELECTRICAL CONNECTION D - STANDARD WALL CLEARANCE WITH DISHTABLE 4” E - OUTLET TO BOO...

Page 11 - TABLE DIMENSIONS

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 6 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1/2” OPENING 2 1/2” 4” MINI...

Page 13 - SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS 8 VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that ther...

Page 14 - INSTALLATION INSTRUCTIONS; GAS CONNECTION TO THE BOOSTER HEATER:; VENTILATION OF THE GAS BOOSTER HEATER:; ELECTRICAL POWER CONNECTION:

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS 9 GAS BOOSTER HEATER ELECTRICAL INSTALLATION: The gas booster heater must have a separate electric hookup than that supplied to the dishmach...

Page 15 - GAS BOOSTER HEATER CONNECTIONS; CHECK ALL GAS CONNECTIONS FOR LEAKS PRIOR TO APPLYING POWER.; WARNING

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS BOOSTER HEATER CONNECTIONS 10 Due to the fact that each customer may have different requirements for the orientation of the gas booster heater relative to themain...

Page 16 - GAS BOOSTER HEATER CONNECTIONS (CONTINUED)

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS GAS BOOSTER HEATER CONNECTIONS (CONTINUED) 11 THERMAL EXPANSION TANK RINSE SOLENOID VALVE RECIRC PUMP GAS BOOSTER HEATER PHOSPHATE WATER TREATMENT CARTRIDGE Y-STRAINE...

Page 17 - OPERATION INSTRUCTIONS; GAS BOOSTER HEATER OPERATION:; DAILY MACHINE PREPARATION:

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS 12 PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pan strainer and pump suction strainer are in pla...

Page 18 - OPERATIONAL INSPECTION:

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) 13 OPERATIONAL INSPECTION: Based upon usage, the pan strainer may become clogged with soil and debris as the workday progresses. Op...

Page 19 - PREVENTATIVE MAINTENANCE

Page 20 - SECTION 3: PREVENTATIVE MAINTENANCE

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE 15 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,this does not mean that some...

Page 21 - TROUBLESHOOTING

Page 22 - SECTION 4: TROUBLESHOOTING; COMMON PROBLEMS

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 17 WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require e...

Page 23 - Problem: Rinse water not reaching required temperature.

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS (CONTINUED) 18 Problem: Rinse water not reaching required temperature. 1. Faulty rinse heater. Check element for continuity; if open, replace heater.2. Misadjusted/faulty...

Page 24 - SERVICE PROCEDURES

Page 25 - Warning: many of the instructions and steps

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 20 These dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse. Thesevalves are designed to specific tolerances and design aspectsthat must b...

Page 26 - SECTION 5: SERVICE PROCEDURES; RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 21 4. When replacing the coil, ensure that when removing the coilwire cover that care is taken not to damage the wires inside.Using the medium flathead screwdriver, gently use it to o...

Page 28 - SPECIAL PARTS

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 23 19. Using the small flathead screwdriver, lift out the screenretainer. Verify that the holes in it are free of clogs and debris. 20. Again using the small flathead screwdriver, car...

Page 30 - VACUUM BREAKER REPAIR PARTS KIT (CONTINUED)

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES 25 6. Your repair kit comes with a new plunger. Examine the oldone and ensure that the mating surface is not damaged or cut.Also inspect the rubber seal on the top of the plunger toen...

Page 31 - PARTS SECTION

Page 32 - SECTION 6: PARTS SECTION; TEMPSTAR GPX CONTROL BOX ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR GPX CONTROL BOX ASSEMBLY 27 20, 17 6, 4, 3 7 5 8, 9 10, 4 11, 4 13, 12 1 16 22 19, 4 23, 2425, 4 14 18 2, 4 11, 4 21 15

Page 33 - TEMPSTAR GPX CONTROL BOX ASSEMBLY (CONTINUED); ITEM

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR GPX CONTROL BOX ASSEMBLY (CONTINUED) 28 ITEM QTY DESCRIPTION Mfg. No. 1 1 Control Box Weldment 05700-002-57-08 2 1 Terminal Board, Dispenser 05940-001-97-91 3 1 Decal, Ground 0990...

Page 34 - TEMPSTAR HH GPX CONTROL BOX ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR HH GPX CONTROL BOX ASSEMBLY 4 7, 8 9 11 28 29 30 26*, 27* 24, 25 12, 13 14, 15 16 5, 6 10 1, 2, 3 5, 6 23, 13 21, 22, 20 17, 18 19, 20 29

Page 35 - TEMPSTAR HH GPX CONTROL BOX ASSEMBLY (CONTINUED)

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR HH GPX CONTROL BOX ASSEMBLY (CONTINUED) 30 ITEM QTY DESCRIPTION Mfg. No. 1 1 Bracket, Electrical Box Mounting 05700-002-18-48 2 9 Locknut, 1/4"-20 S/S Hex with Nylon Insert 05...

Page 36 - TEMPSTAR GPX HOOD ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR GPX HOOD ASSEMBLY 31 ITEM QTY DESCRIPTION Mfg. No. 1 1 Hood, Single Piece Weldment 05700-002-57-02 2 2 Bracket, Cantilever Support 05700-031-88-00 3 6 Wear Button .50 Dia. 05700-0...

Page 37 - TEMPSTAR HH GPX HOOD ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TEMPSTAR HH GPX HOOD ASSEMBLY 32 ITEM QTY DESCRIPTION Mfg. No. 1 1 Hood Weldment 05700-002-01-23 2 6 Bolt, 1/4"-20 X 5/8" Long Hex 05305-274-24-00 3 26 Washer, 1/4" ID S/S 0531...

Page 38 - FRAME ASSEMBLIES

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION FRAME ASSEMBLIES Front PanelTempstar GPX05700-002-36-65 Bolt, 1/4”-20 x 1/2” 05305-274-02-00 Locknut, 1/4”-20 S/S ] Hex with Nylon Insert 05310-374-02-00 Bullet Foot 05340-108-01-03 Frame ...

Page 39 - TUB ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TUB ASSEMBLY 34 11 9, 10 2 3 6 7 12 13, 10 14 4 8 3 15 5 SEE PAGE ENTITLED “WASH MOTORS” 28, 29 21, 22 20 23 24 25, 26 31 30 1 27 16 15 17 18, 10 19 Nut, 1/4”-20 Serrated Nut 05310-011-66-...

Page 40 - Model

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION TUB ASSEMBLY (CONTINUED) 35 ITEM QTY DESCRIPTION Mfg. No. 1 1 Tub Weldment, Tempstar GPX 05700-002-57-03 1 1 Tub Weldment, Tempstar HH GPX 05700-002-63-13 2 1 Rack Assembly 05700-002-01-00...

Page 41 - CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR GPX

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR GPX 3 5 2 1 6 9 15, 16 17, 18 19, 11, 12 20 21, 25 22 23, 18 7 8 4 24, 18 14 13 10, 11, 12 Washer, Nylon 05311-369-03-00 Yoke 05700-000-75-78 Nut, 3...

Page 43 - CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR HH GPX

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES TEMPSTAR HH GPX 38 17, 18 35, 24 33, 34 6 3, 4, 5 2 1 7 28 27, 22 29, 30 31, 32 26 25, 4, 5 23, 4, 24 10 9 19, 20 1 7 , 1 8 36, 22 21, 22 8 11 13 12 14 15 16...

Page 45 - INLET PLUMBING ASSEMBLIES; TEMPSTAR GPX

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION INLET PLUMBING ASSEMBLIES NOTE: ENSURE DIRECTION OF FLOW THROUGH THEPRESSURE REGULATING VALVE IS IN THE CURRECT DIRECTION. CONNECTS TO THE WASHTANK HEATING COIL OUTLET ITEM QTY DESCRIPTION...

Page 46 - RINSE HEADER PLUMBING ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION RINSE HEADER PLUMBING ASSEMBLY 41 Rinse Header Plumbing Assembly, Tempstar GPX 05700-002-56-67 Rinse Header Plumbing Assembly, Tempstar HH GPX 05700-002-58-02 ITEM QTY DESCRIPTION Mfg. No....

Page 47 - RECIRCULATING PLUMBING ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION RECIRCULATING PLUMBING ASSEMBLY 42 ITEM QTY DESCRIPTION Mfg. No. * 1 Plumbing, 110V Recirculating System Assembly 05700-002-56-64 * 1 Plumbing, 208-230V Recirculating System Assembly 05700...

Page 48 - RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS 43 Complete 110 Volt Solenoid Valve Assembly 04810-100-12-18 Coil & Housing only 06401-003-07-43 Complete 220 Volt Solenoid ...

Page 49 - DETAIL “B”

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (TEMPSTAR GPX) 13 19 16 11 12 15 14 2, 3, 4 5 7 16, 8 6, 18 5 9 7 1 DETAIL “B” WASH ARMS & MANIFOLD DETAIL “A” FINAL RINSE ARMS & MANIFOLD ...

Page 50 - EXPLODED VIEW OF

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (TEMPSTAR GPX) (CONTINUED) 45 ITEM QTY DESCRIPTION Mfg. No. 1 1 Upper Manifold 05700-031-34-82 2 4 Nut, 3/8"-16 S/S Hex 05310-276-01-00 3 4 Loc...

Page 53 - COIL ASSEMBLY

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION COIL ASSEMBLY 48 Stand C, Coil Support 05700-002-08-52 Coil Weldment 05700-021-41-38 Stand D, Coil Support 05700-002-08-53 Stand B, Coil Support 05700-002-08-51 Adapter, Coil Nut 2 per ass...

Page 54 - EXHAUST FAN CONTROL OPTION/SAFETY DOOR INTERLOCK (SDI) OPTION

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION EXHAUST FAN CONTROL OPTION/SAFETY DOOR INTERLOCK (SDI) OPTION 49 Exhaust Fan Control Delay Timer 05945-011-65-44 Exhaust Fan Control 2” Din Rail 05700-002-36-09 Exhaust Fan Control Termina...

Page 55 - TEMPSTAR GPX FALSE PANEL INSTALLATION

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION 50 TEMPSTAR GPX FALSE PANEL INSTALLATION 1. Loosen the rack assembly from the unit.2. False panel will mount to the rack; inside the dishmachine.3. Position panel in unit on side to be clo...

Page 56 - TEMPSTAR HH GPX FALSE PANEL INSTALLATION

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION 51 TEMPSTAR HH GPX FALSE PANEL INSTALLATION 1. Remove the rack assembly from the dishmachine.2. The false panel will mount inside of the dishmachine.3. Position the panel in the dishmachin...

Page 57 - DRAIN QUENCH ASSEMBLY; To Dishmachine Drain

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 6: PARTS SECTION 52 DRAIN QUENCH ASSEMBLY From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Teesas shown above. Attach the Modified C...

Page 58 - ELECTRICAL SCHEMATICS

Page 59 - SECTION 7: ELECTRICAL SCHEMATICS

Tempstar/HH GPX Series Technical Manual 7610-002-57-32 Issued: 07-24-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS TEMPSTAR GPX 115 VOLT - 50/60 HERTZ - SINGLE PHASE 54