Jackson JFT-S - Manuals

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Manual

Manual Jackson JFT-S

Summary

Page 2 - MANUFACTURERS WARRANTY; ONE YEAR LIMITED PARTS & LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROMDEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONEYEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATEOF SHIPMENT FROM THE FACTORY. Jacks...

Page 5 - ii; NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

ii NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL JFT-S JFT - Electrically-heated rackless conveyor dishmachineJFT-S - Steam-heated rackless conveyor dishmachine Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: Jackson MSC LLC provides technical support for allof the dishmachi...

Page 6 - TABLE OF CONTENTS

TABLE OF CONTENTS iii SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Performance/Capabilities of the JFT 2 Electrical Requirements of the JFT 3 Performance/Capabilities of the JFT-S 4 Electrical Requirements of the JFT-S 5 JFT Legend & Exhaust Fan Requirements 6 JFT Left to Right Dimensio...

Page 7 - SECTION

TABLE OF CONTENTS iv SECTION DESCRIPTION PAGE VI. PARTS SECTION Final Rinse Arm Assembly 55 3/4” Vacuum Breaker Repair Parts Kit/Air Gap Assemblies 56 Electrical Section Assembly 57 Electrical Control Box Assembly 58 Motor Overloads Chart 61 JFT Electrical Section - Booster Heater & Frame Assemb...

Page 8 - SPECIFICATION INFORMATION

Page 9 - SECTION 1: SPECIFICATION INFORMATION; PERFORMANCE/CAPABILITIES OF THE JFT

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: 09-14-2007 SECTION 1: SPECIFICATION INFORMATION 2 OPERATING CAPACITY (RACKS/HOUR) DISHES OR GLASSES PER HOUR (8.6 FPM) 17,101 DISHES OR GLASSES PER HOUR (6.4 FPM) 12, 726 TANK CAPACITY (GALLONS): PREWASH TANK 36 WASH TANK 36 POWE...

Page 10 - NO BLOWER DRYER SECTION; FINAL RINSE & BOOSTER HEATER SECTION; ELECTRICAL REQUIREMENTS OF THE JFT

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: 09-14-2007 SECTION 1: SPECIFICATION INFORMATION 3 CONTROLS, MOTORS, & BLOWER DRYER SECTION RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 208 3 60 N/A 44 60 AMP 230 3 60 N/A 42 60 AMP 460 3 60 N/A 21 3...

Page 11 - STEAM BOOSTER REQUIREMENTS

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: 09-14-2007 SECTION 1: SPECIFICATION INFORMATION 4 PERFORMANCE/CAPABILITIES OF THE JFT-S OPERATING CAPACITY (RACKS/HOUR) DISHES OR GLASSES PER HOUR (8.6 FPM) 17,101 DISHES OR GLASSES PER HOUR (6.4 FPM) 12,726 TANK CAPACITY (GALLON...

Page 12 - ELECTRICAL REQUIREMENTS OF THE JFT-S

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: 09-14-2007 SECTION 1: SPECIFICATION INFORMATION 5 WASH/PREWASH PUMP MOTOR (2) 3 HP POWER RINSE PUMP MOTOR (1) 2 HP FINAL RINSE PUMP MOTOR (1) 1/2 HP DRIVE MOTOR (1) 1/4 HP EXHAUST FAN MOTOR (1) 0.31 KW BLOWER DRYER MOTOR (1) 2.1 ...

Page 13 - Legend; of removing 1200 CFM from the area.; Exhaust Requirements

Legend 1 - 1-1/2" NPT Machine Drain Connection (Floor drain - optional to either end) 2 - *Wash Tank Electrical Connection3 - *Rinse Tank Electrical Connection4 - *Booster Heater Electrical Connection5 - *Motor Controls Electrical Connection6 - 3/4" NPT Incoming Water Connection7 - Condensat...

Page 20 - SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS; The dishmachine is designed to operate while being level. This

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 13 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLING THE JFT DISHMACHINE NOTE: All JFT models are accompanied by a certified Jackson technician for the initial installation. Many of the ques- tions and problems that a...

Page 21 - INSTALLING THE JFT DISHMACHINE (CONTINUED); The drains for the models covered in this manu-; WATER SUPPLY CONNECTION:; Ensure that you have read the section entitled; Adjusting screw

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 14 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLING THE JFT DISHMACHINE (CONTINUED) CONNECTING THE DRAIN LINE: The drains for the models covered in this manu- al are gravity discharge drains. All piping from the 2” c...

Page 22 - There are steam traps provided on the discharge side of all; ELECTRICAL POWER CONNECTION:; The transport belt

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 15 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLING THE JFT DISHMACHINE (CONTINUED) STEAM TRAP CONNECTIONS: There are steam traps provided on the discharge side of all steam heating devices. A typical unit will have ...

Page 23 - The dishmachine; CONNECTION FOR THE DETERGENT SUPPLIER:; The detergent connection point is at the rear

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 16 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLING THE JFT DISHMACHINE (CONTINUED) gram to see the order in which the provided washers, wheels, locknuts, and plateconnectors are arranged for proper operation. Contin...

Page 24 - DELIMING OPERATIONS; Perform the following operations to delime the dishmachine:; DELIMING THE ELECTRIC BOOSTER HEATER:

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 17 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a ...

Page 25 - DETERGENT CONTROL

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 18 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.Using detergent in the proper amo...

Page 26 - OPERATING INSTRUCTIONS; as being correct. If not, the voltage will have to be verified.; FILLING THE WASH TUB:; Close all doors. Press the white “On Fill/Heat” button. As soon

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 19 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATING INSTRUCTIONS Before the first start up of the machine, check that all tools, cleaning rags, and all foreign parts are removed fromthe operation areas of the machine....

Page 27 - DAILY MACHINE PREPARATION:; To wash, simply place ware on the track at the load end; OPERATIONAL INSPECTION:; Based upon usage, the strainers may; SHUTDOWN AND CLEANING:

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 20 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATING INSTRUCTIONS (CONTINUED) DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc- tions there. Afterwar...

Page 28 - PREVENTATIVE MAINTENANCE

Page 29 - SECTION 3: PREVENTATIVE MAINTENANCE; There are generally three problems associated with strainers:

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE 22 PRE-SCRAPPING/STRAINERS Preventative maintenance should only be performed by authorized service personnel. If you have questions about whois authorized then please contact Jackson Techni...

Page 30 - Visual inspection of electrical boxes.; With power to the unit shut off at the service breaker,; open the main control box

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE 23 DAILY/WEEKLY/MONTHLY MAINTENANCE Daily: 1. Drain and clean the dishmachine as per the cleaning instructions supplied with this manual. During cleaning, any items thatmay appear to be bro...

Page 31 - Inspect and clean the steam supply y-strainer on steam models.

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE 24 MONTHLY (CONTINUED)/QUARTERLY/ANNUAL MAINTENANCE found. Correct any deficiencies before returning the unit to an operating status. 5. Verify that the conveyor operates in both high and l...

Page 32 - ITEMS NOT REQUIRING MAINTENANCE

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE 25 ITEMS NOT REQUIRING MAINTENANCE Items that should not require maintenance: 1. Thermostats - the thermostats for your JFT machine are factory set so that your machine will operate in acco...

Page 33 - TROUBLESHOOTING SECTION

Page 34 - Exercise extreme caution at all times.; If test points are not easily accessible, disconnect power, attach; SECTION 4: TROUBLESHOOTING SECTION; COMMON PROBLEMS

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 27 WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied ...

Page 36 - SERVICE PROCEDURES

Page 37 - VACUUM BREAKER REPAIR PARTS KIT; without; Warning: many of the instructions and steps

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 30 SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT These dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. ASSErequirements specify what type of back-flow prevention is nec...

Page 38 - SECTION 5: SERVICE PROCEDURES; VACUUM BREAKER REPAIR PARTS KIT (CONTINUED); AFTER MAINTENANCE ACTIONS; Vacuum breaker repair kit:

JFT Series Technical Manual 7610-002-77-38 Issued: 03-16-2006 Revised: N/A 31 SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT (CONTINUED) 6. Your repair kit comes with a new plunger. Examine the oldone and ensure that the mating surface is not damaged or cut.Also inspect the rubber sea...