Page 4 - ii; NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL; GLASSWASHER SERIES
ii NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL GLASSWASHER SERIES Delta 1200 = 24” Glasswasher Model: Serial No.: Installation Date: Service Rep. Name: Phone No.:
Page 5 - TABLE OF CONTENTS
SECTION DESCRIPTION PAGE I. GENERAL Specifications 2 Dimensions 3 II. INSTRUCTIONS SECTION Installation Instructions 5 Electrical Connections 6 Detergent Control 7 Chemical Dispensing 8 Operating Instructions 9 Sequence of Operation 10 III. PREVENTATIVE MAINTENANCE 11 IV. TROUBLESHOOTING SECTION 13 ...
Page 6 - SPECIFICATION INFORMATION
Page 7 - SECTION 1: SPECIFICATION INFORMATION
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 1: SPECIFICATION INFORMATION SPECIFICATIONS 2 Delta 1200 OPERATING CAPACITY (RACKS/HOUR) GLASSES PER HOUR 1200 OPERATING CYCLE (SECONDS) TOTAL CYCLE TIME 120 TANK CAPACITY (GALLONS) 3.0 WASH PUMP CAPACITY WAS...
Page 8 - MACHINE DIMENSIONS
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 1: SPECIFICATION INFORMATION MACHINE DIMENSIONS 3 B B SECTION B-B SCALE 0.09 : 1 6.59"Drain 12" VERTICAL CLEARANCE A A SECTION A-A SCALE 0.09 : 1 19.45" 29.26" 2.00" Wall Clearance 12.86...
Page 10 - SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS; INSTALLATION INSTRUCTIONS; Before installing the unit, check the; UNPACKING THE DISHMACHINE:; Once the machine has; LEVEL THE DISHMACHINE:; The dishmachine is designed to; PLUMBING THE DISHMACHINE:; All plumbing connections; CONNECTING THE DRAIN LINE:
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container isan indicator that there may be...
Page 11 - ELECTRICAL CONNECTIONS; Ensure that you have read; ELECTRICAL POWER CONNECTION:; Electrical and
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS ELECTRICAL CONNECTIONS trap is required by code, it should have a flow capacity of 5gallons per minute. WATER SUPPLY CONNECTION: Ensure that you have read the section en...
Page 12 - DETERGENT CONTROL
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS DETERGENT CONTROL 7 Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.Using detergent in the pr...
Page 13 - flush the area with fresh water.
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT 8 TO PREPARE PUMPS FOR OPERATION The Delta 1200 is supplied with detergent, rinse additive and sanitizer dispensing chemical feeder pumps. ...
Page 14 - OPERATING INSTRUCTIONS; Open incoming water shut-off valves on cold and hot water lines.; SHUTDOWN AND CLEANING OF THE MACHINE:; the “OFF” position. Shut off the water supply to the unit.
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATING INSTRUCTIONS 9 TO FILL MACHINE WITH WATER: 1. Remove wash tank strainer and place overflow stopper into fitting at the bottom of the wash tank. 2. Open incomin...
Page 15 - PREVENTATIVE MAINTENANCE
Page 16 - SECTION 3: PREVENTATIVE MAINTENANCE
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairsnot specifically discussed in this manual should be perform...
Page 17 - TROUBLESHOOTING
Page 18 - SECTION 4: TROUBLESHOOTING; COMMON PROBLEMS
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 13 Inspection, testing and repair of electrical equipment should only be performed by a qualified service tech-nician. Many of the tests require that the unit have power to ...
Page 21 - SERVICE PROCEDURES
Page 23 - SECTION 5: SERVICE PROCEDURES; REPLACING THE CHEMICAL FEEDER PUMP MOTOR (CONTINUED); Remove the roller by pulling it off of the shaft.
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 5: SERVICE PROCEDURES REPLACING THE CHEMICAL FEEDER PUMP MOTOR (CONTINUED) 18 replaced. Refer to the parts section of the technical manual forinformation regarding part numbers for ordering new primeswitches....
Page 24 - AFTER MAINTENANCE ACTIONS; Work performed on Jackson dishmachines by unau-; SPECIAL PARTS
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 5: SERVICE PROCEDURES REPLACING THE CHEMICAL FEEDER PUMP MOTOR (CONTINUED) 19 14. Place the roller and the rubber tube back in the pump cas-ing. Place the pump cover back on and tighten down with thefour scre...
Page 26 - Remove the old heater gasket and throw away.
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 5: SERVICE PROCEDURES WASH TANK HEATER REPLACEMENT (CONTINUED) 21 5. Using the 3/8” nutdriver, remove the nuts securing theheater wires to the heater. Then carefully pull the wires out of the way. 6. Next, us...
Page 27 - Service personnel may want to drain the machine; SPECIAL NOTES
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 5: SERVICE PROCEDURES WASH TANK HEATER REPLACEMENT (CONTINUED) 22 14. Using the torque wrench or a torque nutdriver (if available)torque the nuts holding the wires, jumpers and bus bars to 16in-lbs. 15. Ensur...
Page 29 - None
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 5: SERVICE PROCEDURES THERMOSTAT REPLACEMENT (CONTINUED) 24 4. Use the 7/16” combination wrench to loosen and removethe imperial brass fitting. Once this is complete, you should beable to completely remove th...
Page 32 - Position the assembly so that the suction hose is not kinked.; Verify the operation of the new wash motor and
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 5: SERVICE PROCEDURES WASH MOTOR REPLACEMENT (CONTINUED) 27 Position the assembly so that the suction hose is not kinked. 21. Replace and tightne down the nuts securing the bracket tothe frame. 22. Tighten th...
Page 33 - PARTS SECTION
Page 34 - SECTION 6: PARTS SECTION; CONTROL BOX ASSEMBLY
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION 29 CONTROL BOX ASSEMBLY 14 13 12 11 10 9 8 7 6 5 4 3 2 1 07610-003-61-14
Page 36 - OUTER SHELL ASSEMBLY
09905-003-57-30 05700-003-60-38 08415-003-60-35 05700-003-57-95 05700-003-58-73 05975-210-03-00 05700-003-60-39 05930-011-61-69 05340-108-01-03 OUTER SHELL Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION OUTER SHELL ASSEMBLY 31 1 2 3 4 5 6...
Page 38 - CHEMICAL FEEDER PUMP ASSEMBLY; Sanitizer Kit
SECTION 6: PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY 33 Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 4 Sanitizer Kit 5 Rinse Aid Kit 6 Detergent Kit 7 1 2 3 07610-003-61-19
Page 40 - RINSE ASSEMBLY
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION 35 WA T E R 1 2 3 4 5 6, 7, 8 9 2 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33, 34 35 36 7 34, 39 40 38 37 10 RINSE ASSEMBLY 07610-003-61-05
Page 41 - WASH ASSEMBLY
Delta 1200 Technical Manual 07610-003-62-15 D Issued: 10-27-2008 Revised: 02-02-2010 SECTION 6: PARTS SECTION WASH ASSEMBLY 36 Number QTY Part Number Description 1 1 09330-003-45-71 Upper Rinse Casting 2 2 05700-003-56-57 Rinse Arm 3 1 05700-003-45-71 Hose 4 1 05330-003-41-73 Grommett 5 2 05700-003-...
Page 42 - WASH AND FILL; WASH SYSTEM
LOCATED INSIDE TANK CO LD W A T E R H O T W AT ER WASH AND FILL SYSTEM Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION WASH SYSTEM 37 1 4 5 6 7 2 9 10, 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25, 26 27 28 29 30 8 23 07610-003-61-11 31
Page 44 - CONVEYOR AND DRIVE SYSTEM
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION CONVEYOR AND DRIVE SYSTEM 39 05700-003-58-50 05930-303-38-00 05930-011-61-65 05305-171-10-00 05975-011-63-56 05975-011-63-56 05700-003-58-54 09330-003-58-32 05330-003-41-75 05340-003-41-83 05...
Page 46 - DOOR ASSEMBLY
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION DOOR ASSEMBLY 41 05305-173-03-00 05340-021-62-04 05340-001-96-30 07610-003-61-30 09905-021-64-88 09905-011-61-70 1 2 3 4 5 6
Page 47 - Schematic Decal
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised:05-21-2012 SECTION 6: PARTS SECTION DOOR ASSEMBLY 42 Number QTY Part Number Description 1 1 09905-021-64-88 Schematic Decal 2 1 05340-001-96-30 Door Hasp 3 1 07610-003-61-30 Complete Door Assembly 4 1 09905-011-61-70 ON/OFF Dec...
Page 48 - ELECTRICAL SCHEMATICS
Page 49 - SECTION 7: ELECTRICAL SCHEMATICS
Delta 1200 Technical Manual 07610-003-62-15 G Issued: 10-27-2008 Revised: 05-21-2012 SECTION 7: ELECTRICAL SCHEMATICS 44