Page 4 - Speci ications
TABLE OF CONTENTS Speci ications Machine Dimensions Page 6 Operating Parameters Page 12 Notes Regarding Electrical Requirements Page 13 Electrical Requirements Page 14 Side Loader Dimensions Page 10 Steam Booster Heater Dimensions Page 11 Instructions Installation Instructions Page 17 Curtain Instal...
Page 10 - SIDE LOADER DIMENSIONS
10 Page Created: 06‐30‐2011 Revised: N/A Technical Manual (07610-003-78-18) SIDE LOADER DIMENSIONS 23.00 29.00 30.32 23.00 29.00 30.32 16.35 16.35 10.00 34.00+1.00 -1.00 10.00 34.00+1.00 -1.00 22.00 22.00 ADJUSTABLE VENTILATION DUCT ADAPTER ADJUSTABLE VENTILATION DUCT ADAPTER SIDE-LOADERDRAIN HOSE S...
Page 11 - STEAM BOOSTER HEATER DIMENSIONS; Based upon a Steam Inlet Pressure of 15-25psig; BOOSTER HEATER STEAM CONSUMPTION
11 Page Created: 06‐30‐2011 Revised: N/A Technical Manual (07610-003-78-18) STEAM BOOSTER HEATER DIMENSIONS E MAIN ELECTRICAL CONNECTION (7/8” DIA HOLE) W1 MAIN INLET WATER CONNECTION (3/4 NPT‐F ) W2 WATER OUTLET CONNECTION (3/4 NPT‐F) PW WATER PRESSURE RELIEF OUTLET (3/4 NPT‐F) PS STEAM PRESSURE RE...
Page 13 - cies is located in the back of this manual.
13 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610 ‐ 003 ‐ 78 ‐ 18) Notes Regarding Electrical Requirements All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get the exact electrical information for your machine. All...
Page 21 - SIGNAL BOARD IS LOCATED IN THE MAIN CONTROL
21 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610 ‐ 003 ‐ 78 ‐ 18) INSTALLATION INSTRUCTIONS (CONTINUED) R E M O V E T H IS J U M P E R W IR E T O A L L O W F O R T A B L E L IM IT S W IT C H C O N N E C T IO N S C O N N E C T IO N P O IN T F O R V E N T F A N S IG N A L C O N N E C T...
Page 26 - TROUBLESHOOTING; LIG H T C O N FIG U R A TIO N; P L C 2; LIG H T C O N F IG U R A TIO N; PLC
26 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) TROUBLESHOOTING Green LED lights are illuminated on the PLC when in operation. The POWER, OK & RUN lights indicate that 24VDC power is available to the PLC and that is functioning properly. If the RUN light is out...
Page 27 - PARTS SECTION: CONTROL BOX COMPONENTS; LED
27 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) PARTS SECTION: CONTROL BOX COMPONENTS 1 HC1 T1 9 8 T2 PLC1 PLC2 C1 C2 C3 1MOL 2MOL 3MOL TB2 TB1 10 10 11 10 10 10 3 2 3 4 TB3 TB4 5 6 7 R1 R2 R4 R5 R6 R3 12 THE ILLUSTRATION BELOW DEPICTS THE COMPONENTS OF A 66” ELECT...
Page 29 - Connections
29 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610 ‐ 003 ‐ 78 ‐ 18) PARTS SECTION: OVERLOADS WASH MOTORS: Overloads are speci ied for 3 phase units only. For GE brand, MT03* series overloads, the process for setting is as follows: Determine the Full Load Amps for the wash mot...
Page 32 - GASKET, SUCTION CASTING; USED ON PRE-WASH TANKS
32 Page Created: 02‐25‐2011 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: PUMP SUCTION ASSEMBLY Item QTY Description Part Number 1 1 GASKET, SUCTION CASTING 05330‐003‐75‐89 2 1 GASKET, PUMP SUCTUON 05330‐003‐75‐87 3 1 PRE‐WASH PUMP SUCTION WELDMENT 05700‐003‐82‐27 4 1 STRAINER, PRE‐...
Page 33 - PARTS SECTION: WASH HEATERS
33 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: WASH HEATERS VOLTAGE PHASE KW PART NUMBER 208 1 15 04540‐121‐68‐45 230 1 15 04540‐121‐68‐46 208 3 15 04540‐121‐68‐45 230 3 15 04540‐121‐68‐46 460 3 15 04540‐121‐68‐47 208 1 18 04540‐121‐79‐30 230 1 18 04540‐12...
Page 36 - CASTING, DOOR SPRING MOUNT
36 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: DOOR SPRING ASSEMBLY Item QTY Description Part Number 1 1 CASTING, DOOR SPRING MOUNT 09515‐003‐73‐78 2 1 SPRING, DOOR 05315‐002‐67‐29 3 2 SPINDLE, DOOR SPRING 05700‐002‐67‐28 4 1 PIN, DOOR SPRING 05700‐002‐83‐...
Page 37 - BRACKET, INLET PLUMBING SUPPORT
37 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: PLUMBING ASSEMBLY, MAIN WATER INLET Item QTY Description Part Number 1 1 STRAINER, INLET, 1/2” 04730‐217‐01‐10 2 3 NIPPLE, 1/2”, CLOSE, BRASS 04730‐207‐15‐00 3 1 TEE, BRASS, 1/2” X 1/2” X 1/2” 04730‐211‐27‐00 ...
Page 38 - GASKET, RINSE MANIFOLD
38 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: WASH TANK FILL ASSEMBLY Item QTY Description Part Number 1 2 ELBOW, 90 DEGREE, 1/2” STREE, BRASS 04730‐206‐08‐00 2 1 VACUUM BREAKER, 1/2” VACUUM BREAKER REPAIR KIT 04820‐003‐06‐13 06401‐003‐06‐23 3 1 NIPPLE, 1...
Page 39 - PARTS SECTION: PRE-WASH TANK FILL ASSEMBLIES
39 Page Created: 02‐25‐2011 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: PRE-WASH TANK FILL ASSEMBLIES Item QTY (*) Description Part Number 1 1 TUBE WELDMENT, TANK FILL 05700‐003‐76‐81 2 1 GASKET, RINSE MANIFOLD 05330‐003‐75‐91 3 4 (6) LOCKNUT, 1/4”‐20 HEX WITH NYLON INSERT (NOT SH...
Page 40 - PARTS SECTION: WASH MANIFOLD AND ARM ASSEMBLY; Mechanical Pump Seal
40 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: WASH MANIFOLD AND ARM ASSEMBLY 1 2 3 4 5 4 6 7 13 8 9 14 14 10 11 11 10 12 14 13 Mechanical Pump Seal 05330-002-34-22
Page 42 - PARTS SECTION: PRE-WASH MANIFOLD AND ARM ASSEMBLIES; ILLUSTRATES PARTS
42 Page Created: 02‐25‐2011 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: PRE-WASH MANIFOLD AND ARM ASSEMBLIES 1 1 2 2 3 4 5 4 6 16 15 9 2 11 16 13 9 12 8 9 12 8 11 14 16 8 10 10 7 9 8 15 16 5 4 4 3 8 ILLUSTRATES PARTS FOR A LEFT TO RIGHT PRE-WASH ILLUSTRATES PARTS FOR A RIGHT TO LE...
Page 47 - PAWL BAR BRACKET WELDMENT
47 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: PAWL BAR BRACKET ASSEMBLY Item QTY Description Part Number 1 1 PAWL BAR BRACKET WELDMENT 05700‐003‐74‐39 2 2 SCREW, 1/4”‐20 X 1‐3/4” HEX HEAD 05305‐274‐10‐00 3 8 LOCKNUT, 1/4”‐20 HEX W/NYLON INSERT 05310‐374‐0...
Page 48 - TOP GUIDE BLOCK
48 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: PAWL BAR GUTTER ASSEMBLY Item QTY Description Part Number 1 1 TOP GUIDE BLOCK 05700‐011‐69‐49 2 1 BOTTOM GUIDE BLOCK 05700‐011‐69‐50 3 1 PAWL BAR GUTTER WELDMENT 05700‐021‐66‐86 4 1 DRIVE GUTTER GASKET (NOT SH...
Page 49 - RACK PADDLE WELDMENT; ENTIRE
49 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: RACK PADDLE ASSEMBLY Item QTY Description Part Number 1 1 RACK PADDLE WELDMENT 05700‐003‐76‐71 2 1 BUMPER, RACK PADDLE 09330‐003‐74‐82 3 2 SCREW, 1/4”‐20 X 7/8” SS HH 05305‐274‐05‐00 4 2 LOCKNUT, 1/4”‐20 LOW P...
Page 50 - MAGNET
50 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) PARTS SECTION: RINSE PADDLE ASSEMBLIES Item QTY Description Part Number 1 1 RINSE PADDLE WELDMENT (L‐R) RINSE PADDLE WELDMENT (R‐L) 05700‐003‐81‐91 05700‐003‐81‐96 2 1 STUD, 1/4”‐20 X 8.50” LONG, S/S, DOUBLE ENDED THR...
Page 51 - DRAIN HANDLE
51 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) PARTS SECTION: DRAIN ASSEMBLY PARTS Item QTY Description Part Number 1 1 DRAIN HANDLE 05700‐003‐83‐66 2 1 DRAIN STANDPIPE (OVERFLOW) 05700‐003‐75‐55 3 2 DRAIN HANDLE BRACKET 05700‐003‐83‐67 4 2 DRAIN STANDPIPE 05700‐0...
Page 52 - PARTS SECTION: COVERS, GUARDS AND PANELS; DRIVE MOTOR GUARD
52 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) PARTS SECTION: COVERS, GUARDS AND PANELS 1 2 LOWER DRESS PANEL 05700‐003‐72‐81 (44” UNITS) 05700‐003‐80‐42 (66” UNITS) DRIVE MOTOR GUARD 05700-003-79-45 CONTROL DRESS PANEL 05700‐003‐78‐15 TOP PANEL ASSEMBLY 05700‐003...
Page 53 - PARTS SECTION: BRACKETS; LIMIT SWITCH BRACKET
53 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) PARTS SECTION: BRACKETS START SWITCH BRACKET 05700‐003‐74‐65 LIMIT SWITCH BRACKET 05700‐021‐71‐18 FILL TUBE BRACKET 05700‐003‐79‐55 CONDUIT BRACKET 05700‐003‐77‐87 UPPER DRIVE SUPPORT BRACKET 05700‐003‐77‐18 LOWER DRI...
Page 54 - PARTS SECTION: MISCELLANEOUS PARTS
54 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610-003-78-18) PARTS SECTION: MISCELLANEOUS PARTS CURTAIN BRACKET, MIDDLE 05700‐003‐77‐61 DOOR LATCH ASSEMBLY 05700‐003‐75‐76 CURTAIN BRACKET, END 05700‐003‐77‐60 STRAINER, WASH TANK 05700‐003‐74‐31 FRONT RACK RAIL 05700‐003‐79‐09 (...
Page 55 - VENTILATION COWL, RIGHT SIDE ( FOR DOOR ACCENT PANEL OPTION)
55 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: VENTILATION COWL PARTS 3 2 1 4 5 Item QTY Description Part Number 1 2 1 1 VENTILATION COWL VENTILATION COWL, LEFT SIDE ( FOR DOOR ACCENT PANEL OPTION) VENTILATION COWL, RIGHT SIDE ( FOR DOOR ACCENT PANEL OPTIO...
Page 57 - PARTS SECTION: DRIVE ASSEMBLY
57 Page Created: 05‐04‐2010 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: DRIVE ASSEMBLY 24 6 3 17 23 15 13 9 26 14 22 20 7 21 12 10 19 29 29 28 16 13 14 16 13 8 25 11 4 5 20 11 27 21 13 16 2 11 1 14 15 13 17 13
Page 59 - PARTS SECTION: SIDE LOADERS; Order lengths of Hose or Conduit by
59 Page Created: 06‐27‐2011 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: SIDE LOADERS 5 2 1 3 4 16 14 16 15 14 16 A 25 31 30 29 28 26 27 26 32 33 32 33 32 DETAIL A 13 14 16 18 19 17 17 16 4 ILLUSTRATION DEPICTS A 23” RIGHT TO LEFT UNHOODED SIDE-LOADER. THE 23” LEFT TO RIGHT AS WELL...
Page 60 - DETAIL B
60 Page Created: 06‐27‐2011 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: SIDE LOADERS (CONTINUED) ILLUSTRATION DEPICTS A 23” RIGHT TO LEFT UNHOODED SIDE-LOADER. THE 23” LEFT TO RIGHT AS WELL AS BOTH DIRECTIONS OF THE 30” SIDE-LOADERS HAVE THE DIFFERENCES IN THE PARTS REFLECTED IN T...
Page 61 - to ensure any custom cut lengths are accounted for.
61 Page Created: 06‐27‐2011 Revised: N/A Technical Manual (07610-003-78-18) PARTS SECTION: SIDE LOADERS (CONTINUED) Item QTY Description Part Number 9 1 GUTTER, PAWL BAR 05700 ‐ 021 ‐ 66 ‐ 86 10 1 GUIDE BLOCK TOP ‐ SLOTTED 05700 ‐ 011 ‐ 69 ‐ 49 11 1 GUIDE BLOCK BOTTOM...
Page 71 - CYCLIC TEMPERATURE BOARD
71 Page Created: 05‐04‐2010 Revised: 02‐25‐2011 Technical Manual (07610 ‐ 003 ‐ 78 ‐ 18) TEMPERATURE BOARD 4 2 1 3 3 Item QTY Description Part Number 1 1 CYCLIC TEMPERATURE BOARD 06685‐002‐74‐86 2 1 GAUGE COVER, RED 05700‐002‐75‐62 3 8 NUT, THUMB 6‐32 NYLON 05310‐002‐83‐12 4 1 DECAL, TEMPERATURE DIS...